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Modular Cables

Image Part Number Description / PDF Quantity Rfq
BC-5UE014F

BC-5UE014F

Bel

CABLE MOD 8P8C PLUG TO PLUG 14'

9
UTPCH13YLY

UTPCH13YLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, YELLO

0
UTP6ASD10MYL

UTP6ASD10MYL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPCH35BLY

UTPCH35BLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, BLACK

0
C-RJFTV5E1706MG05

C-RJFTV5E1706MG05

Vitelec / Cinch Connectivity Solutions

CABLE MOD 8P8C PLUG-PLUG 1.64'

0
A-MCU60005/G

A-MCU60005/G

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 1.64'

299300
09457151523

09457151523

HARTING

CABLE MOD 8P8C PLUG-PLUG 4.92'

10
1251580200

1251580200

Weidmuller

CABLE MOD 8P8C PLUG-PLUG 65.62'

3
NPC-6115

NPC-6115

Quest Technology International

CABLE MOD 8P8C PLUG TO PLUG 15'

391
UTPSP15VLY

UTPSP15VLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, VIOLET

25
UTPCH28MVLY

UTPCH28MVLY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 91.86'

4
UTP6ASD17VL

UTP6ASD17VL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTP28X41GY

UTP28X41GY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
STPCH8MBYL

STPCH8MBYL

Panduit Corporation

COPPER PATCH CORD, CAT 5E, INTL

0
CAT5E PUR-020FT

CAT5E PUR-020FT

Igus, Inc.

CAT5E RJ45, PUR, FLEX RATED-20FT

100
UTPCH14MBUY

UTPCH14MBUY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 45.93'

15
UTP6ASD10OR-Q

UTP6ASD10OR-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
AT-S-26-4/4/W-14-OE

AT-S-26-4/4/W-14-OE

ASSMANN WSW Components

CABLE MOD 4P4C PLUG TO CABLE 14'

0
AMJS0909-1000-GNB-26

AMJS0909-1000-GNB-26

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 32.81'

0
2891880

2891880

Phoenix Contact

CABLE MOD 8P8C PLUG-PLUG 24.61'

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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