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Modular Cables

Image Part Number Description / PDF Quantity Rfq
N010-010-GY

N010-010-GY

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 10'

3211500
N007-050-GY

N007-050-GY

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 50'

102
09474747107

09474747107

HARTING

CABLE MOD 8P8C PLUG-PLUG 2.62'

39
N201-005-BL

N201-005-BL

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 5'

44437450
UTP6ASD20OR

UTP6ASD20OR

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPSP20RDY

UTPSP20RDY

Panduit Corporation

COPPER PATCH CORD, CAT 6, RED UT

24240
N010-007-GY

N010-007-GY

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 7'

131650
UTP28SP4OR

UTP28SP4OR

Panduit Corporation

COPPER PATCH CORD, CATEGORY 6 PE

24636
UZJPBU120BL

UZJPBU120BL

Panduit Corporation

ZONE CORD, CAT 6A, UTP SOLID PLE

0
UTP28X115GY

UTP28X115GY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTPSP1.5MGRY

UTPSP1.5MGRY

Panduit Corporation

COPPER PATCH CORD, CAT 6, GREEN

0
AMJF0808-0100-BUB-24

AMJF0808-0100-BUB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 3.28'

0
UTP28X8GY

UTP28X8GY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

5
A-MCSSP60030/G

A-MCSSP60030/G

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 9.84'

0
NK6APC6RD

NK6APC6RD

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 6'

35
UTP6ASD3GR-Q

UTP6ASD3GR-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPSP4GRY

UTPSP4GRY

Panduit Corporation

COPPER PATCH CORD, CAT 6, GREEN

75
N200-015-GN

N200-015-GN

Tripp Lite

CAT6 GIGABIT MOLDED PATCH CABLE

1809
UTP6ASD19YL

UTP6ASD19YL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPCH28MGRY

UTPCH28MGRY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 91.86'

6

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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