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Modular Cables

Image Part Number Description / PDF Quantity Rfq
RJF72B03100BTX

RJF72B03100BTX

Socapex (Amphenol Pcd)

CABLE MOD 8P8C JACK-PLUG 0.98'

15
510-26-4400-WH-0005F

510-26-4400-WH-0005F

CnC Tech

CABLE MOD 4P4C PLUG TO PLUG 5'

0
NK6APC15MBL

NK6APC15MBL

Panduit Corporation

NETKEY CAT6A PATCH CORD, CM/LSZH

0
N002-001-WH

N002-001-WH

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 1'

1254000
09482612749050

09482612749050

HARTING

CBL MOD 8PIN RJ45 PLG-PLG 16.4'

10
UTP28SP3YL

UTP28SP3YL

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 3'

231630
UPPBU65

UPPBU65

Panduit Corporation

ZONE CORD, CAT 6 UTP SOLID PLENU

0
ISTPHCH2.5MRD

ISTPHCH2.5MRD

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 8.2'

0
AT-C-26-6/6/B-10

AT-C-26-6/6/B-10

ASSMANN WSW Components

CABLE MOD 6P6C PLUG TO PLUG 10'

1225
1412974

1412974

Phoenix Contact

PATCH CABLE, ETHERNET CAT5 (1 GB

14180
UTP6ASD10

UTP6ASD10

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 10'

293090
UTP28X5MBU

UTP28X5MBU

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTP6ASD120VL

UTP6ASD120VL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPSP10MY

UTPSP10MY

Panduit Corporation

COPPER PATCH CORD, CAT 6, OFF WH

0
09474000027

09474000027

HARTING

CABLE MOD 6P4C R/A PLG-CBL 9.84'

0
CA76-002M0-2

CA76-002M0-2

Stewart Connector

CABLE MOD 8P8C PLUG-PLUG 6.56'

0
09474747106

09474747106

HARTING

CABLE MOD 8P8C PLUG TO PLUG 2.3'

0
A-MCUP-80030/Y

A-MCUP-80030/Y

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 9.84'

106
UTPSP60MY

UTPSP60MY

Panduit Corporation

COPPER PATCH CORD, CAT 6, OFF WH

0
I4KOTJLUXX150

I4KOTJLUXX150

Panduit Corporation

IND MCC BUNDLED PATCH CORD ASSY

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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