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Modular Cables

Image Part Number Description / PDF Quantity Rfq
UTP28X9.5MGY

UTP28X9.5MGY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
09457711184

09457711184

HARTING

CABLE MOD 6P4C PLUG-PLUG 0.98'

0
AMJG0808-0500-BNB-24

AMJG0808-0500-BNB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 16.4'

0
NK5EPC25BUY

NK5EPC25BUY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 25'

35
N002-004-GY

N002-004-GY

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 4'

118
N010-010-RD

N010-010-RD

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 10'

124200
UTP28CH3.5MGR

UTP28CH3.5MGR

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UJPBU150BL

UJPBU150BL

Panduit Corporation

ZONE CORD, CAT 6 UTP SOLID PLENU

0
NPC-6903

NPC-6903

Quest Technology International

CABLE MOD 8P8C PLUG TO PLUG 3'

2305
UTPCH5YLY

UTPCH5YLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, YELLO

270210
NPC-1105

NPC-1105

Quest Technology International

CABLE MOD 8P8C PLUG TO PLUG 5'

0
17-101264

17-101264

CONEC

CABLE MOD 8P8C PLUG-PLUG 6.56'

0
09457151525

09457151525

HARTING

CABLE MOD 8P8C PLUG-PLUG 9.84'

5
0985 YM57530 500/0.5M

0985 YM57530 500/0.5M

Lumberg Automation

CABLE MOD 8P4C PLUG-PLUG 1.64'

212
AT-S-26-8/8/S-7

AT-S-26-8/8/S-7

ASSMANN WSW Components

CABLE MOD 8P8C PLUG TO PLUG 7'

0
UTPSP15MY

UTPSP15MY

Panduit Corporation

COPPER PATCH CORD, CAT 6, OFF WH

0
STP6X34MYLF2

STP6X34MYLF2

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 111.55'

3
UTP28X49BU

UTP28X49BU

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
NK6APC2MYL

NK6APC2MYL

Panduit Corporation

NETKEY CAT6A PATCH CORD, CM/LSZH

0
NK6PC10Y

NK6PC10Y

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 10'

50

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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