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Modular Cables

Image Part Number Description / PDF Quantity Rfq
UTPSP80MBUY

UTPSP80MBUY

Panduit Corporation

COPPER PATCH CORD, CAT 6, BLUE U

0
09454521511

09454521511

HARTING

CABLE MOD 8P8C JACK-PLUG 6.56'

45
UTPSP5YLY

UTPSP5YLY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 5'

441800
UTP28SP4

UTP28SP4

Panduit Corporation

COPPER PATCH CORD, CATEGORY 6 PE

36561
UTP6ASD4GR

UTP6ASD4GR

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

30
IAEF617P-7PM3

IAEF617P-7PM3

Panduit Corporation

IP67 LC DUPLEX PATCH CORD MM 3 M

0
NPC-1515

NPC-1515

Quest Technology International

CABLE MOD 8P8C PLUG TO PLUG 15'

222
UTPSP5RDY

UTPSP5RDY

Panduit Corporation

COPPER PATCH CORD, CAT 6, RED UT

100450
N201-S6N-BL

N201-S6N-BL

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 0.5'

0
UTP28SP6INBU

UTP28SP6INBU

Panduit Corporation

COPPER PATCH CORD, CATEGORY 6 PE

232490
09457711162

09457711162

HARTING

CABLE MOD 6P4C PLUG-PLUG 1.64'

0
BC-6UK025F

BC-6UK025F

Bel

CABLE MOD 8P8C PLUG TO PLUG 25'

43
AT-C-26-8/8/S-14-OE

AT-C-26-8/8/S-14-OE

ASSMANN WSW Components

CABLE MOD 8P8C PLUG TO CABLE 14'

0
1-1546412-1

1-1546412-1

TE Connectivity AMP Connectors

CABLE MOD 8P8C JACK TO CABLE 1'

46
AMJF0808-0100-BKB-24

AMJF0808-0100-BKB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 3.28'

0
AT-C-26-4/4/S-5-OE

AT-C-26-4/4/S-5-OE

ASSMANN WSW Components

CABLE MOD 4P4C PLUG TO CABLE 5'

218
UTP6A1.5MBL

UTP6A1.5MBL

Panduit Corporation

COPPER PATCH CORD, CAT 6A, BLACK

0
STPX25

STPX25

Banner Engineering

ETHERNET CROSSOVER CORDSETRJ

2
UTP6A8BL

UTP6A8BL

Panduit Corporation

COPPER PATCH CORD, CAT 6A, BLACK

0
STPCH15MBRD

STPCH15MBRD

Panduit Corporation

COPPER PATCH CORD, CAT 5E, INTL

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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