Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-02940

10-02940

Tensility International Corporation

CBL TWIST LOCK 5.5X2.5MM PLUG

978

10-02243

10-02243

Tensility International Corporation

CBL ASSEM STR JACK 2.1MM 18AWG

770

10-03613

10-03613

Tensility International Corporation

CBL ASSY 2.5MM JACK-PLUG RND 6'

689

10-01268

10-01268

Tensility International Corporation

CBL F 1.35MM 6' 24AWG WHT

0

10-03351

10-03351

Tensility International Corporation

CBL ASSEM 2.5MM M-F 18AWG

216

10-00112

10-00112

Tensility International Corporation

CABLE ASSY 5.5X2.1MM STR 2M SHLD

695

10-02734

10-02734

Tensility International Corporation

SPLITTER 5.5X2.5MM F TO X2 F

429

10-02245

10-02245

Tensility International Corporation

CBL ASSEM STR JACK 2.5MM 18AWG

168

10-03641

10-03641

Tensility International Corporation

CBL ASSY 2.1MM JACK-FERRULES 6'

0

10-02385

10-02385

Tensility International Corporation

CABLE ASSY 5.5X2.1MM M/F 10'

383

10-01079

10-01079

Tensility International Corporation

CBL ASSY M-F 1.35MM 3' 24 AWG

864

CA-2193

CA-2193

Tensility International Corporation

CABLE ASSY STR 1.35MM 6' 24 AWG

10075

10-00121

10-00121

Tensility International Corporation

CABLE ASSY 5.5X2.5MM R/A 2M SHLD

238

10-02545

10-02545

Tensility International Corporation

CBL M-RA M 5.5X2.1MM 18AWG 1'

0

10-02980

10-02980

Tensility International Corporation

CBL TWST LCK 5.5X2.5MM PNL MNT

0

10-01251

10-01251

Tensility International Corporation

CBL M R/A 1.35MM 6' 24AWG WHT

0

10-01935

10-01935

Tensility International Corporation

CBL ASSY STR PLUG 2.5MM 6' 24AWG

2271

10-02544

10-02544

Tensility International Corporation

CBL M-RA M 5.5X2.5MM 18AWG 1'

0

10-02746

10-02746

Tensility International Corporation

SPLITTER 5.5X2.1MM F TO X2 F

367

10-01253

10-01253

Tensility International Corporation

CBL M-F 2.5MM 6' 18AWG WHT

654

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

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