Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-02224

10-02224

Tensility International Corporation

CBL ASSEM R/A PLUG 2.1MM 24AWG

390

10-03617

10-03617

Tensility International Corporation

CBL ASSY 2.5MM JACK-PLUG RND 6'

0

10-01095

10-01095

Tensility International Corporation

CBL ASSY F STR 2.5MM 3' 24AWG

1292

10-02576

10-02576

Tensility International Corporation

CBL M 2.5MM-RA M 2.1MM 6' 18AWG

0

10-02793

10-02793

Tensility International Corporation

SPLITTER 3.5X1.35MM M TO X4 M

0

10-01063

10-01063

Tensility International Corporation

CBL ASSY M STR 2.1MM 6' 18 AWG

3337

10-01100

10-01100

Tensility International Corporation

CBL ASSY F STR 1.7MM 6' 24AWG

116

10-03372

10-03372

Tensility International Corporation

CBL ASSEM R/A PLUG 2.5MM 18AWG

338

10-01074

10-01074

Tensility International Corporation

CBL ASSY M-F 2.5MM 6' 18 AWG

1234

10-03357

10-03357

Tensility International Corporation

CBL ASSEM 2.1MM R/A M-F 16AWG

0

10-02247

10-02247

Tensility International Corporation

CBL ASSEM STR JACK 2.1MM 18AWG

0

10-01098

10-01098

Tensility International Corporation

CBL ASSY F STR 1.35MM 6' 24AWG

147

10-01072

10-01072

Tensility International Corporation

CBL ASSY M STR 1.35MM 6' 24 AWG

375

10-02235

10-02235

Tensility International Corporation

CBL ASSEM 2.1MM R/A M-F 18AWG

0

10-03130

10-03130

Tensility International Corporation

CBL ASSY LSZH STR M 2.1MM 6'

441

2788

2788

Adafruit

3.5 / 1.3MM OR 3.8 / 1.1MM TO 5.

0

10-03361

10-03361

Tensility International Corporation

CBL ASSEM R/A PLUG 2.1MM 18AWG

631

10-02521

10-02521

Tensility International Corporation

CBL ASSY M-F 5.5X2.1MM 6' 24AWG

0

10-02574

10-02574

Tensility International Corporation

CBL ASSY 2.5MM PLUG-PLUG FLAT 6'

3024

10-02795

10-02795

Tensility International Corporation

SPLITTER 3.5X1.35MM F TO X3 F

0

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

RFQ BOM Call Skype Email
Top