Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
CA-2194

CA-2194

Tensility International Corporation

CABLE ASSY STR 1.7MM 6' 24 AWG

114

10-02523

10-02523

Tensility International Corporation

CBL ASSY M-F 4X1.7MM 6' 24AWG

0

10-03317

10-03317

Tensility International Corporation

CBL ASSY 5.5X2.1MM JACK 18AWG

419

10-02515

10-02515

Tensility International Corporation

CBL ASSY F 3.2X0.9MM 6' 24AWG

0

10-02542

10-02542

Tensility International Corporation

CBL ASSY M-M 5.5X2.1MM 1' 18AWG

0

10-02481

10-02481

Tensility International Corporation

CBL ASSY M 4.75X1.7MM 6' 24AWG

0

10-02774

10-02774

Tensility International Corporation

SPLITTER 5.5X2.1MM F TO X3 M

0

10-02236

10-02236

Tensility International Corporation

CBL ASSEM 2.5MM R/A M-F 18AWG

0

10-02783

10-02783

Tensility International Corporation

SPLITTER 5.5X2.1MM F TO X3 F

0

10-02952

10-02952

Tensility International Corporation

CBL ASSY 5.5X2.5MM PLUG 24AWG 3'

650

10-02956

10-02956

Tensility International Corporation

CBL ASSY 5.5X2.1MM PLUG 24AWG 3'

318

10-02557

10-02557

Tensility International Corporation

CBL M 5.5X2.5MM-RA M 5.5X2.1MM

0

10-02782

10-02782

Tensility International Corporation

SPLITTER 5.5X2.1MM F TO X2 F

0

10-02731

10-02731

Tensility International Corporation

SPLITTER 5.5X2.5MM M TO X2 M

930

172-4001

172-4001

MPD (Memory Protection Devices)

PLUG DC MOLDED 24AWG RA 2.1MM 6'

602400

CA-2187

CA-2187

Tensility International Corporation

CABLE ASSY STR 2.1MM 6' 18 AWG

580

10-02387

10-02387

Tensility International Corporation

CABLE ASSY 5.5X2.1MM M/F 20'

0

10-01064

10-01064

Tensility International Corporation

CBL ASSYM R/A 2.1MM 6' 24 AWG

720

10-03318

10-03318

Tensility International Corporation

CBL ASSY 5.5X2.1MM JACK 18AWG

457

10-02744

10-02744

Tensility International Corporation

SPLITTER 5.5X2.1MM M TO X3 M

0

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

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