Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-02735

10-02735

Tensility International Corporation

SPLITTER 5.5X2.5MM F TO X3 F

0

10-02389

10-02389

Tensility International Corporation

CBL ASSY M STR 2.5MM 15' 16AWG

484

10-02492

10-02492

Tensility International Corporation

CBL ASSY M 5.5X2.5MM 6' 24AWG

0

1351

1351

Adafruit

BARREL CONN 2.1MM SPLITTER

2954

LZSB-2-NL

LZSB-2-NL

RDI Inc.

LOCKING DC POWER CABLE ASSEMBLY

10

10-01248

10-01248

Tensility International Corporation

CBL M-F 2.1MM 6' 18AWG WHT

533

10-01080

10-01080

Tensility International Corporation

CBL ASSY M R/A-F 2.1MM 6' 18AWG

4588

10-02768

10-02768

Tensility International Corporation

SPLITTER 5.5X2.5MM M TO X3 M

0

10-02766

10-02766

Tensility International Corporation

SPLITTER 5.5X2.5MM M TO X4 F

0

10-01245

10-01245

Tensility International Corporation

CBL M R/A 2.5MM 6' 18AWG WHT

701

10-02505

10-02505

Tensility International Corporation

CBL ASSY 6.5X3MM R/A PLUG 6'

0

10-01264

10-01264

Tensility International Corporation

CBL F 2.5MM 3' 18AWG WHT

0

10-00119

10-00119

Tensility International Corporation

CABLE ASSY 5.5X2.5MM STR 2M SHLD

1204

10-03371

10-03371

Tensility International Corporation

CBL ASSEM 2.5MM R/A M-F 16AWG

0

10-03348

10-03348

Tensility International Corporation

CBL ASSEM STR PLUG 2.5MM 18AWG

328

10-01780

10-01780

Tensility International Corporation

CBL ASSY R/A PLUG 2.1MM 6' 18AWG

3601

10-00114

10-00114

Tensility International Corporation

CABLE ASSY 5.5X2.1MM R/A 2M SHLD

174

76000732

76000732

Digi

CABLE ASSY 48" 2.1MM BARREL

132

10-00122

10-00122

Tensility International Corporation

CABLE ASSY 5.5X2.5MM R/A M/M 2M

1141

10-03352

10-03352

Tensility International Corporation

CBL ASSEM 2.5MM M-F 18AWG

163

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

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