Specialty Transformers

Image Part Number Description / PDF Quantity Rfq
760806400

760806400

Würth Elektronik Midcom

CMC 3A 6 LN T/H PFC

0

750341378

750341378

Würth Elektronik Midcom

POWER TRANSFORMER ADI ADP1051

0

760805210

760805210

Würth Elektronik Midcom

CMC 1.4A 6 LN T/H PFC

0

760806302

760806302

Würth Elektronik Midcom

CMC 3A 3 LN T/H PFC

0

760806201

760806201

Würth Elektronik Midcom

CMC 1.4A 6 LN T/H PFC

0

760800080

760800080

Würth Elektronik Midcom

CMC 300MA 5 LN T/H PFC

0

760802122

760802122

Würth Elektronik Midcom

CMC 1.2A 6 LN T/H PFC

30

760801030

760801030

Würth Elektronik Midcom

CMC 400MA 6 LN T/H PFC

0

760801130

760801130

Würth Elektronik Midcom

CMC 900MA 6 LN T/H PFC

7

760803200

760803200

Würth Elektronik Midcom

CMC 1.5A 5 LN T/H PFC

0

760804111

760804111

Würth Elektronik Midcom

CMC 1.1A 6 LN T/H PFC

0

760802112

760802112

Würth Elektronik Midcom

CMC 800MA 6 LN T/H PFC

0

760801131

760801131

Würth Elektronik Midcom

CMC 900MA 6 LN T/H PFC

0

760805410

760805410

Würth Elektronik Midcom

CMC 2.4A 6 LN T/H PFC

0

760806200

760806200

Würth Elektronik Midcom

CMC 1.4A 6 LN T/H PFC

0

760805211

760805211

Würth Elektronik Midcom

CMC 1.4A 6 LN T/H PFC

0

760801031

760801031

Würth Elektronik Midcom

CMC 400MA 5 LN T/H PFC

0

760804110

760804110

Würth Elektronik Midcom

CMC 1.1A 6 LN T/H PFC

128

760804310

760804310

Würth Elektronik Midcom

CMC 2.4A 6 LN T/H PFC

20

760802113

760802113

Würth Elektronik Midcom

CMC 800MA 6 LN T/H PFC

0

Specialty Transformers

1. Overview

Specialty Transformers are customized electromagnetic devices designed for specific applications requiring non-standard electrical parameters, isolation requirements, or environmental adaptability. Unlike general-purpose transformers, they are engineered to meet precise technical specifications in voltage conversion, signal isolation, impedance matching, and power conditioning. These transformers play critical roles in advanced power systems, medical equipment, industrial automation, and emerging technologies like renewable energy integration.

2. Major Types and Functional Classification

Type Functional Characteristics Application Examples
Isolation Transformers Provide galvanic isolation with 1:1 turns ratio Medical imaging equipment, industrial safety systems
Auto-transformers Shared winding design for variable voltage adjustment Voltage regulators in power distribution networks
Current Transformers (CTs) Accurate current measurement with stepped-down output Protective relaying in substations, energy meters
Potential Transformers (PTs) Precise voltage scaling for metering and protection Grid monitoring systems, circuit breaker controls
High-Frequency Transformers Operate at 20kHz+ with ferrite cores Switch-mode power supplies, wireless charging systems
Grounding Transformers Create neutral points in ungrounded systems Renewable energy plants, offshore platforms

3. Structure and Components

Typical construction includes:

  • Core: Cold-rolled grain-oriented silicon steel (CRGO) or ferrite materials
  • Windings: Copper/aluminum conductors with epoxy/polyester insulation
  • Insulation System: Combination of paper, varnish, and synthetic resins
  • Housing: Corrosion-resistant steel/aluminum enclosures with IP23-IP54 ratings
  • Cooling System: Air-natural (AN), air-forced (AF), or oil-immersed (ONAN) configurations

4. Key Technical Parameters

Parameter Typical Range Importance
Rated Power (kVA) 0.1-10,000 Determines load capacity and thermal performance
Voltage Ratio 1:1 to 1:100 Defines input/output voltage relationship
Frequency Range (Hz) 50/60, 400, 20k-100k Dictates application suitability
Efficiency (%) 95-99.5 Impacts operational cost and thermal management
Insulation Class A (105 C) to H (155 C) Determines lifespan and safety margins
Short-Circuit Impedance (%) 4-15 Affects fault current limitation and voltage regulation

5. Application Fields

  • Power Systems: Grid substations, HVDC converter stations
  • Industrial: CNC machines, welding robots
  • Telecom: 5G base stations, fiber optic networks
  • Medical: MRI scanners, X-ray machines
  • Transportation: High-speed rail traction systems

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
ABB Triton Isolation Transformer Cast-resin design for marine environments
Siemens SITRANS CT Family 0.1% accuracy class for energy metering
GE Grid Solutions TXpert Smart Transformer Integrated IoT sensors for condition monitoring
Schneider Electric Harmonium HF Series 40kHz operation for data center UPS systems
Toshiba H85-GT Grounding Transformer Designed for 132kV renewable energy grids

7. Selection Guidelines

Key considerations:

  • Define exact voltage/current transformation ratio
  • Assess environmental conditions (temperature, humidity, vibration)
  • Verify compliance with standards (IEC 60076, IEEE C57.12)
  • Evaluate cooling requirements and installation space
  • Consider future expansion needs (15-20% capacity margin)

8. Industry Trends

Emerging developments include:

  • Adoption of amorphous metal cores for 80% lower no-load losses
  • Integration of fiber-optic sensors for real-time thermal monitoring
  • Development of planar transformers for EV charging stations
  • Implementation of digital twin technology for predictive maintenance
  • Advancements in nanodielectric insulation materials
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