Power Transformers

Part Number	Description / PDF	Quantity
MPI-650-48 Signal Transformer	PWR XFMR LAMINATED 650VA CHAS MT	7
182P60 Hammond Manufacturing	PWR XFMR TORO 625VA CHAS MT	0
ST-3-48 Signal Transformer	PWR XFMR LAMINATED 2.4VA TH	0
TCT50-01E07K-B Triad Magnetics	PWR XFMR LAMINATED 50VA CHAS MT	0
186D28 Hammond Manufacturing	PWR XFMR LAMINATED 30VA CHAS MT	36
161GA12 Hammond Manufacturing	PWR XFMR LAMINATED 4.4VA TH	27
166L6 Hammond Manufacturing	PWR XFMR LAMINATED 12.6VA CHAS	11
R8208NL PulseR (iNRCORE	TRANSFORMER PLANAR 216UH	0
161G34 Hammond Manufacturing	PWR XFMR LAMINATED 10VA TH	7
LP-56-100 Signal Transformer	PWR XFMR SEMI-TORO 6VA TH	0
VPT36-6940 Triad Magnetics	PWR XFMR TORO 250VA CHAS MT	63560
A41-43-230 Signal Transformer	PWR XFMR LAMINATED 43VA CHAS MT	95
F6-36 Triad Magnetics	PWR XFMR LAMINATED 30VA CHAS MT	44
166JB24 Hammond Manufacturing	PWR XFMR LAMINATED 24VA CHAS MT	27
TCT50-09E07AE Triad Magnetics	PWR XFMR LAMINATED 50VA CHAS MT	16
VPS28-6250-B Triad Magnetics	PWR XFMR LAMINATED 175VA CHAS MT	0
VPL36-300 Triad Magnetics	PWR XFMR LAMINATED 10.0VA CHAS	994
369KX Hammond Manufacturing	PWR XFMR LAMINATED 188VA CHAS MT	3
1182V24 Hammond Manufacturing	PWR XFMR TORO 1000VA CHAS MT	2
167T36 Hammond Manufacturing	PWR XFMR LAMINATED 432VA CHAS MT	5

Power Transformers

1. Overview

Power transformers are static electrical devices that transfer energy between circuits through electromagnetic induction. They enable voltage conversion (step-up/step-down) while maintaining galvanic isolation. These components are fundamental in power distribution systems, renewable energy integration, and industrial equipment, ensuring efficient energy transmission and voltage level adaptation.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Distribution Transformers	Medium voltage conversion (1kV-36kV), compact design	Urban power grids, residential areas
Transmission Transformers	High voltage (66kV-800kV), grid stability focus	Substations, long-distance power lines
Instrument Transformers	Measurement and protection (CT/VT types)	Energy metering, relay protection
Specialty Transformers	Custom configurations (furnace, traction, marine)	Industrial furnaces, railway systems

3. Structure and Components

Typical construction includes:

Core: Grain-oriented silicon steel laminations for magnetic flux path
Windings: Primary/secondary copper/aluminum coils with insulation layers
Insulation: Mineral oil, synthetic esters, or solid materials (e.g., epoxy)
Cooling System: Radiator tanks, fans, or forced-oil circulation
Tap Changer: On-load/off-load voltage regulation mechanism
Protection: Buchholz relay, pressure relief valves, temperature sensors

4. Key Technical Parameters

Parameter	Typical Range	Significance
Rated Voltage	230V-800kV	Determines system compatibility
Power Capacity	50kVA-1000MVA	Defines energy throughput
Voltage Ratio	1:1 to 1:20	Specifies transformation ratio
Efficiency	95%-99.5%	Impacts operational costs
Short Circuit Impedance	4%-20%	Affects fault current limitation
Insulation Class	A (105 C) to C (220 C)	Determines thermal endurance

5. Application Areas

Major sectors include:

Electricity distribution networks (urban/rural)
Renewable energy systems (wind/solar grid-tied inverters)
Industrial machinery (CNC, smelters, compressors)
Railway traction systems (15kV-25kV conversion)
Data centers (HVDC conversion systems)

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Siemens Energy	Blue Transformers	Environmentally friendly synthetic ester insulation
Asea Brown Boveri (ABB)	550kV UHV Transformer	500kV DC transmission capability
General Electric (GE)	Premier Series	Smart monitoring with Predictivity analytics
Mitsubishi Electric	330MVA Traction Transformer	Compact design for Shinkansen trains

7. Selection Guidelines

Key considerations:

Voltage levels (primary/secondary requirements)
Load profile (continuous vs. intermittent duty)
Cooling requirements (ONAN/ONAF/OFAF modes)
Environmental conditions (temperature, altitude, seismic zones)
Protection features (IP rating, fire resistance)
Smart grid compatibility (IoT sensor integration)

Case Study: Wind farm grid connection selected 33/132kV ONAF-cooled transformer with 12% impedance to meet fault ride-through requirements.

8. Industry Trends

Current development directions:

Smart transformers with real-time monitoring (IEEE C57.163 compliant)
Amorphous metal core adoption (50% core loss reduction)
Hydrogen-cooled systems for offshore applications
Modular solid-state transformer (SST) prototypes (DOE GRID DATA initiative)
Increased demand for 132kV+ mobile transformers in disaster recovery

Market forecasts indicate 6.2% CAGR through 2030, driven by grid modernization and EV charging infrastructure expansion.