| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
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Vector Electronics & Technology, Inc. |
WIRE WRAP HAND TOOL |
0 |
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Vector Electronics & Technology, Inc. |
TOOL MANUAL WIRE WRAP |
0 |
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Vector Electronics & Technology, Inc. |
WIRE WRAP HAND TOOL 28AWG |
0 |
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Vector Electronics & Technology, Inc. |
TOOL MANL SLIT-N-WRAP M6282C3.51 |
0 |
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Wire wrap is an electronic assembly technique that creates electrical connections by wrapping insulated copper wire around terminal posts. This method ensures gas-tight connections with high mechanical strength and electrical conductivity. Despite advancements in surface-mount technology (SMT), wire wrap remains critical in prototyping, repair, and low-volume production due to its reliability and flexibility.
| Type | Functional Characteristics | Application Examples |
|---|---|---|
| Manual Wire Wrap Tools | Handheld devices requiring operator control | Prototyping, field repairs |
| Automatic Wire Wrap Machines | Programmable systems with high-speed wrapping | Mass production, automotive electronics |
| Semi-Automatic Tools | Combination of manual control and automated wrapping | Custom cable assemblies |
| Wire Wrap Removal Tools | Specialized devices for de-solderless wire removal | Maintenance, design iterations |
Typical wire wrap tools consist of: - Handle/Ergonomic Housing: Provides grip and houses internal mechanisms - Wrapping Head: Contains precision gears and collets for wire control - Wire Cutter: Integrated mechanism for precise wire length control - Motor/Manual Drive: Either electric motor (automatic) or manual trigger system - Control Interface: For programmable parameters in automated systems
| Parameter | Importance | Typical Range |
|---|---|---|
| Wrapping Speed | Directly affects production efficiency | 50-500 wraps/min (automatic) |
| Wire Diameter Range | Determines application versatility | 0.1-1.0 mm |
| Terminal Compatibility | Matches post dimensions and spacing | 0.5-3.0 mm post diameter |
| Power Requirements | Impacts operational costs | 12V DC - 220V AC |
| Tool Life Cycle | Indicates durability | 500,000+ wraps |
Case Study: NASA's Mars Rover prototypes used manual wire wrap for module interconnects due to its vibration resistance.
| Manufacturer | Representative Product | Key Features |
|---|---|---|
| Ideal Industries | 30-52 Wire Wrapping Tool | Ergonomic design, 28-32 AWG compatibility |
| Pentair Electronics | SF-1000 Automatic System | Multi-axis control, 500 wraps/min |
| 3M Electronic Solutions | Wire Wrap Plus+ Kit | Includes crimp and wrap capabilities |
| TE Connectivity | WRAP-LOCK Tools | Self-adjusting wire tension control |
Key selection criteria include: - Wire Gauge Requirements: Match tool's wire diameter range to application needs - Production Volume: Manual tools for prototyping, automatic machines for >5,000 units/month - Terminal Types: Verify compatibility with post dimensions and materials - Ergonomic Considerations: For manual tools, prioritize vibration reduction features - Integration Capabilities: Automatic systems should support CAD data import
Recommendation: For R&D labs, combine Ideal 30-52 manual tools with WRAP-LOCK inspection systems for quality control.
Emerging developments include: - Integration with Industry 4.0 through IoT-enabled smart tools - Development of hybrid systems combining wire wrap with soldering - Adoption of carbon-fiber reinforced components for weight reduction - Improved energy efficiency in automatic systems (>30% power reduction) - Growth in automotive applications for EV battery management systems