Wire Strippers and Accessories

Part Number	Description / PDF	Quantity
1004 Klein Tools	WIRE STRIPPER-CUTTER	32
11054GLW Klein Tools	HI-VIZ WIRE STRIPPER/CUTTER	10
11049-INS Klein Tools	WIRE STRIPPER/CUTTER, INSULATED	5
21051 Klein Tools	LARGE CABLE STRIPPR 250MCM-2/0	3
K1412CAN Klein Tools	CANADIAN NMD90 CABLE STRIPPERS/C	11
VDV110-020 Klein Tools	RADIAL STRIPPER CARTRIDGE, MINI-	4
11074 Klein Tools	BLADES KATAPULT 16-26 AWG	21
11055-INS Klein Tools	WIRE STRIPPER/CUTTER	8
11057 Klein Tools	WIRE STRIPPER/CUTTER	540
1011M Klein Tools	WIRE STRIPPER/CUTTER	5
VDV110-061 Klein Tools	COAX CABLE STRIPPER - 2-LEVEL, R	2
K1412 Klein Tools	KLEIN-KURVE DUAL NM CABLE STRIP	4
VDV100-801-SEN Klein Tools	DUAL CARTRIDGE RADIAL STRIPPER	3
11054-EINS Klein Tools	INSULATED WIRE STRIPPER/CUTTER	2
11045 Klein Tools	WIRE STRIPPER/CUTTER (10-18 AWG	28
63020 Klein Tools	MULTI-CABLE CUTTER KLEIN-KURVE	8
K12035 Klein Tools	HEAVY DUTY WIRE STRIPPER 8-18AWG	6
VDV110-261 Klein Tools	STRIPPER TWISTED PAIR RADIAL	23
74017 Klein Tools	NM CABLE RIPPER - 8-14 AWG	18
VDV110-295 Klein Tools	STRIPPER TWSTD PAIR/COAX RADIAL	0

Wire Strippers and Accessories

1. Overview

Wire strippers and accessories are specialized tools designed to remove insulation from electrical wires without damaging the conductive core. These tools are critical in industries requiring precise cable preparation, including electronics manufacturing, automotive assembly, and telecommunications. Modern advancements have integrated ergonomic designs, automatic adjustment systems, and material-specific cutting mechanisms to enhance efficiency and safety.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Manual Wire Strippers	Hand-operated tools with adjustable jaws for different wire gauges	Prototyping labs, low-volume electrical repairs
Automatic Stripping Machines	Motor-driven systems with CNC-controlled stripping precision	High-volume automotive wire harness production
Rotary Cable Cutters	360 cutting blades for coaxial cable preparation	Telecom infrastructure installation
Terminal Crimping Tools	Hydraulic/pneumatic systems for connector attachment	Aerospace wiring systems assembly
Laser Stripping Systems	Non-contact ablation using CO /UV lasers	Medical device manufacturing with ultra-fine wires

3. Structure and Components

Typical configurations include:

Handle Assembly: Dual-material ergonomic grips with slip-resistant texture
Cutting Module: Tungsten carbide blades with replaceable inserts
Adjustment Mechanism: Micrometer-scale calibration dials ( 0.02mm precision)
Wire Clamping System: Spring-loaded guides with quick-release levers
Safety Features: Dielectric insulation barriers (up to 1000V protection)

4. Key Technical Specifications

Parameter	Value Range	Importance
Stripping Force	50-500N	Prevents conductor damage during insulation removal
Cutting Precision	0.01mm	Ensures consistent wire preparation quality
Wire Diameter Range	0.1-50mm (AWG 26-600 kcmil)	Determines application versatility
Blade Hardness	60-67 HRC	Affects tool longevity and cutting performance
Dielectric Strength	5-50kV	Worker safety in high-voltage environments

5. Application Fields

Electronics Manufacturing: PCB assembly lines, semiconductor equipment wiring
Automotive Industry: CAN bus system installation in Tesla Model Y production
Aerospace: MIL-DTL-38999 connector termination for aircraft avionics
Renewable Energy: Solar inverter cable preparation (1500V DC systems)

6. Leading Manufacturers and Products

Manufacturer	Key Product	Technical Highlights
Ideal Industries	Snapper Plus Auto-Strip	Self-adjusting jaws for 10-18 AWG wires
Klein Tools	54-918 Lineman's Pliers	Induction-hardened cutting edges
Yazaki Corporation	WSX-7500E	Multi-axis robotic wire stripping system
TE Connectivity	MicroContact 2023	0.08mm ultra-fine wire compatibility

7. Selection Recommendations

Key considerations:

Match wire gauge range to application requirements (e.g., 0.5-6mm for automotive)
Assess stripping speed needs (manual: 15-30 wires/min vs automated: 3000+ wires/hour)
Verify compliance with industry standards (IPC/WHMA-A-620, UL 2239)
Evaluate tool weight (ideal: 0.3-0.8kg for handheld units)
Check replacement part availability for high-usage environments

8. Industry Trends

Emerging developments include:

Integration of IoT-enabled torque sensors for process validation
Adoption of graphene-coated blades for 300% longer tool life
AI-powered vision systems for automatic wire type recognition
Miniaturization for micro coaxial cable processing (down to 0.05mm diameter)
Development of multi-functional tools combining stripping, crimping, and testing