Wire Strippers and Accessories

Image Part Number Description / PDF Quantity Rfq
E400003 008S1

E400003 008S1

Belden

INDUSTRIAL CABLE STRIPPER

0

PS11

PS11

Belden

PRO STRIP F11 STRIPPER

0

CSTMV596

CSTMV596

Belden

CABLE STRIP TOOL MINI VIDEO/59

0

TBPST596

TBPST596

Belden

POCKET PREP TOOL

0

RVUTC01

RVUTC01

Belden

REVCONN UNIV TOOL BELT CLIP

0

BB3PST-C

BB3PST-C

Belden

CARTRIDGE, BB3PST

0

CST596

CST596

Belden

TOOL COAX STRIP -DWG CDS009786

0

RVUCT01

RVUCT01

Belden

REVCONN UNIV CABLE PREP TOOL

0

PS59/6/RGB

PS59/6/RGB

Belden

STRIPPER, 59/6/RGB

0

CST596596711

CST596596711

Belden

STRIPPING TOOL COAXIAL CABLE

0

PSA59/6

PSA59/6

Belden

ADJUST STRIPPER-FLARING TOOL

0

CST596711MV

CST596711MV

Belden

COAX STRIP TOOL 59/6/7/11/MV

0

RVUTIK01

RVUTIK01

Belden

REVCONN INSTALL TOOL KIT

0

CST596596

CST596596

Belden

PREP TOOL

0

CSTSTUB

CSTSTUB

Belden

CABLE PREPARATION TOOL

0

PS-NET

PS-NET

Belden

STRIP TOOL,FOR CAT5/CAT6 CABLE

0

CST596596MV

CST596596MV

Belden

COAX STRIP TOOL 59/6/59/6/MV

0

RVUTB01

RVUTB01

Belden

REVCONN UNIV TOOL BLADES

0

BB3PST

BB3PST

Belden

STRIP TOOL, 3PC BB CONNECTOR

0

CST596711

CST596711

Belden

STRIPPING TOOL COAXIAL CABLE

0

Wire Strippers and Accessories

1. Overview

Wire strippers and accessories are specialized tools designed to remove insulation from electrical wires without damaging the conductive core. These tools are critical in industries requiring precise cable preparation, including electronics manufacturing, automotive assembly, and telecommunications. Modern advancements have integrated ergonomic designs, automatic adjustment systems, and material-specific cutting mechanisms to enhance efficiency and safety.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire StrippersHand-operated tools with adjustable jaws for different wire gaugesPrototyping labs, low-volume electrical repairs
Automatic Stripping MachinesMotor-driven systems with CNC-controlled stripping precisionHigh-volume automotive wire harness production
Rotary Cable Cutters360 cutting blades for coaxial cable preparationTelecom infrastructure installation
Terminal Crimping ToolsHydraulic/pneumatic systems for connector attachmentAerospace wiring systems assembly
Laser Stripping SystemsNon-contact ablation using CO /UV lasersMedical device manufacturing with ultra-fine wires

3. Structure and Components

Typical configurations include:

  • Handle Assembly: Dual-material ergonomic grips with slip-resistant texture
  • Cutting Module: Tungsten carbide blades with replaceable inserts
  • Adjustment Mechanism: Micrometer-scale calibration dials ( 0.02mm precision)
  • Wire Clamping System: Spring-loaded guides with quick-release levers
  • Safety Features: Dielectric insulation barriers (up to 1000V protection)

4. Key Technical Specifications

ParameterValue RangeImportance
Stripping Force50-500NPrevents conductor damage during insulation removal
Cutting Precision 0.01mmEnsures consistent wire preparation quality
Wire Diameter Range0.1-50mm (AWG 26-600 kcmil)Determines application versatility
Blade Hardness60-67 HRCAffects tool longevity and cutting performance
Dielectric Strength5-50kVWorker safety in high-voltage environments

5. Application Fields

  • Electronics Manufacturing: PCB assembly lines, semiconductor equipment wiring
  • Automotive Industry: CAN bus system installation in Tesla Model Y production
  • Aerospace: MIL-DTL-38999 connector termination for aircraft avionics
  • Renewable Energy: Solar inverter cable preparation (1500V DC systems)

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Ideal IndustriesSnapper Plus Auto-StripSelf-adjusting jaws for 10-18 AWG wires
Klein Tools54-918 Lineman's PliersInduction-hardened cutting edges
Yazaki CorporationWSX-7500EMulti-axis robotic wire stripping system
TE ConnectivityMicroContact 20230.08mm ultra-fine wire compatibility

7. Selection Recommendations

Key considerations:

  1. Match wire gauge range to application requirements (e.g., 0.5-6mm for automotive)
  2. Assess stripping speed needs (manual: 15-30 wires/min vs automated: 3000+ wires/hour)
  3. Verify compliance with industry standards (IPC/WHMA-A-620, UL 2239)
  4. Evaluate tool weight (ideal: 0.3-0.8kg for handheld units)
  5. Check replacement part availability for high-usage environments

8. Industry Trends

Emerging developments include:

  • Integration of IoT-enabled torque sensors for process validation
  • Adoption of graphene-coated blades for 300% longer tool life
  • AI-powered vision systems for automatic wire type recognition
  • Miniaturization for micro coaxial cable processing (down to 0.05mm diameter)
  • Development of multi-functional tools combining stripping, crimping, and testing
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