Wire Strippers and Accessories

Part Number	Description / PDF	Quantity
SAS3210TRB Xcelite	REPLACLEMENT BLADE FOR SAS3210	54
SAS3210 Xcelite	TOOL WIRE STRIPPER 10-32AWG	70
552S Xcelite	552S MICRO STRIPPER	15
104CGN Xcelite	WIRE STRIPPER CRIMPER 8-1/4"	0
510AE Xcelite	510AE STRIPPER	9
2162D Xcelite	PLR ELEC WIRE STRPR&CRMP	0
WS19H Xcelite	CRIMPING TOOL	0
3CSKGN Xcelite	COAXIAL WIRE STRIPPER KIT 3STEP	0
104CGV Xcelite	WIRE STRIPPER CRIMPER 8-1/4"	0
2CSKY Xcelite	2CSK-Y COAXIAL WIRE STRIPPER	0
2CSKR Xcelite	2CSK-R COAXIAL WIRE STRIPPER	0
CJS200 Xcelite	ROUND CABLE STRIPPER .178"-1.57	0
105CGV Xcelite	PLIER 6" ELECT STRIP/CUT 10-22A	0
2CSKB Xcelite	COAXIAL WIRE STRIPPER KIT 2STEP	0
SAS3210RB Xcelite	REPLACLEMENT BLADE FOR SAS3210	0
105CG Xcelite	PLIER 6" ELECT STRIP/CUT 10-22A	0
3CSKWH Xcelite	COREX WIRE STRIPPER KIT 3CSKWH	0
3CSKBR Xcelite	3CSK-BR 3 STEP BROWN KIT	0
2CSKCATV Xcelite	WIRE STRIPPER RG6/59/CATV	0
CJS100 Xcelite	CABLE JACKET STRIPPER 0.43" MAX	0

Wire Strippers and Accessories

1. Overview

Wire strippers and accessories are specialized tools designed to remove insulation from electrical wires without damaging the conductive core. These tools are critical in industries requiring precise cable preparation, including electronics manufacturing, automotive assembly, and telecommunications. Modern advancements have integrated ergonomic designs, automatic adjustment systems, and material-specific cutting mechanisms to enhance efficiency and safety.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Manual Wire Strippers	Hand-operated tools with adjustable jaws for different wire gauges	Prototyping labs, low-volume electrical repairs
Automatic Stripping Machines	Motor-driven systems with CNC-controlled stripping precision	High-volume automotive wire harness production
Rotary Cable Cutters	360 cutting blades for coaxial cable preparation	Telecom infrastructure installation
Terminal Crimping Tools	Hydraulic/pneumatic systems for connector attachment	Aerospace wiring systems assembly
Laser Stripping Systems	Non-contact ablation using CO /UV lasers	Medical device manufacturing with ultra-fine wires

3. Structure and Components

Typical configurations include:

Handle Assembly: Dual-material ergonomic grips with slip-resistant texture
Cutting Module: Tungsten carbide blades with replaceable inserts
Adjustment Mechanism: Micrometer-scale calibration dials ( 0.02mm precision)
Wire Clamping System: Spring-loaded guides with quick-release levers
Safety Features: Dielectric insulation barriers (up to 1000V protection)

4. Key Technical Specifications

Parameter	Value Range	Importance
Stripping Force	50-500N	Prevents conductor damage during insulation removal
Cutting Precision	0.01mm	Ensures consistent wire preparation quality
Wire Diameter Range	0.1-50mm (AWG 26-600 kcmil)	Determines application versatility
Blade Hardness	60-67 HRC	Affects tool longevity and cutting performance
Dielectric Strength	5-50kV	Worker safety in high-voltage environments

5. Application Fields

Electronics Manufacturing: PCB assembly lines, semiconductor equipment wiring
Automotive Industry: CAN bus system installation in Tesla Model Y production
Aerospace: MIL-DTL-38999 connector termination for aircraft avionics
Renewable Energy: Solar inverter cable preparation (1500V DC systems)

6. Leading Manufacturers and Products

Manufacturer	Key Product	Technical Highlights
Ideal Industries	Snapper Plus Auto-Strip	Self-adjusting jaws for 10-18 AWG wires
Klein Tools	54-918 Lineman's Pliers	Induction-hardened cutting edges
Yazaki Corporation	WSX-7500E	Multi-axis robotic wire stripping system
TE Connectivity	MicroContact 2023	0.08mm ultra-fine wire compatibility

7. Selection Recommendations

Key considerations:

Match wire gauge range to application requirements (e.g., 0.5-6mm for automotive)
Assess stripping speed needs (manual: 15-30 wires/min vs automated: 3000+ wires/hour)
Verify compliance with industry standards (IPC/WHMA-A-620, UL 2239)
Evaluate tool weight (ideal: 0.3-0.8kg for handheld units)
Check replacement part availability for high-usage environments

8. Industry Trends

Emerging developments include:

Integration of IoT-enabled torque sensors for process validation
Adoption of graphene-coated blades for 300% longer tool life
AI-powered vision systems for automatic wire type recognition
Miniaturization for micro coaxial cable processing (down to 0.05mm diameter)
Development of multi-functional tools combining stripping, crimping, and testing