Wire Cutters

Image Part Number Description / PDF Quantity Rfq
D248-9ST

D248-9ST

Klein Tools

CUTTER SIDE ANGLED BEVEL 9.19"

3

63030

63030

Klein Tools

CUTTER CABLE OVAL CROSS 8.25"

4

J228-8

J228-8

Klein Tools

CUTTER SIDE ANGLED BEVEL 8.13"

14

J2101R

J2101R

Klein Tools

SNIP OFFSET HANDLE SOFT GRIPS

1

J1100L

J1100L

Klein Tools

AVIATION SNIPS SOFT GRIPS

1

63215

63215

Klein Tools

COMPACT CABLE CUTTER

4

D240-6

D240-6

Klein Tools

CUTTER SIDE TAPERED BEVEL 6.13"

2

D528V

D528V

Klein Tools

CUTTER SIDE TAPERED BEVEL 5.81"

0

D232-8

D232-8

Klein Tools

CUTTER TIP (END) STRAIGHT 8.5"

4

D2000-49

D2000-49

Klein Tools

CUTTER SIDE ANGLED BEVEL 9"

5

63750

63750

Klein Tools

CUTTER CABLE CIRC CROSS 12.13"

2

D252-6

D252-6

Klein Tools

CUTTER SIDE TAPERED BEVEL 6.13"

1

63050-INS

63050-INS

Klein Tools

CUTTER CABLE OVAL CROSS 9.63"

8

22001

22001

Klein Tools

SHEARS HIGH LEVERAGE SERRATED

3

D228-7

D228-7

Klein Tools

CUTTER SIDE OVAL BEVEL 7.13"

5

63225

63225

Klein Tools

HIGH-LEVERAGE CABLE CUTTER

10

107HC

107HC

Klein Tools

SHEARS CHROME FINISH

0

J2106S

J2106S

Klein Tools

SNIP SOFT GRIPS

0

2100L

2100L

Klein Tools

AVIATION SNIPS SOFT GRIPS

0

21010-6-SEN

21010-6-SEN

Klein Tools

SHEARS NOTCHED BLADES SERRATED

0

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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