Wire Cutters

Image Part Number Description / PDF Quantity Rfq
6727930

6727930

GEDORE Tools, Inc.

MINIATURE ELECTRONIC SIDE CUTTER

10

D227-7C

D227-7C

Klein Tools

CUTTER SIDE OVAL FLUSH 7.69"

5

64 01 115

64 01 115

KNIPEX Tools

ELECTRONICS END CUTTERS

8

M410

M410

Swanstrom Tools

CUTTER SIZE 4 OVAL SEMI-FLUSH

4

74 01 250

74 01 250

KNIPEX Tools

HIGH LEVERAGE DIAGONAL CUTTERS

6

512E

512E

Xcelite

CUTTER SIDE OVAL SEMIFLUSH 4.53"

0

7523

7523

Tronex (Menda/EasyBraid/Tronex)

CUTTER, LARGE OVAL RELIEF RAZOR

4

578E

578E

Xcelite

CUTTER TIP ANGL FULL FLUSH 4.25"

0

22003

22003

Klein Tools

SHEARS HIGH LEVERAGE

26

ES5162L.CR.BGS.ITU

ES5162L.CR.BGS.ITU

Ideal-tek

HIGH PRECISION ERGO-TEK SLIM CUT

0

D202-6C

D202-6C

Klein Tools

CUTTER SIDE TPRD BEVEL 6.13"

16

22002

22002

Klein Tools

SHEARS HIGH LEVERAGE SERRATED

2

7222

7222

Tronex (Menda/EasyBraid/Tronex)

MEDIUM TAPER HEAD RELIEF CUTTERS

116

1212489

1212489

Phoenix Contact

CUTTER SIDE OVAL 4.53"

13

D252-6SW

D252-6SW

Klein Tools

CUTTER SIDE TAPERED BEVEL 6.13"

2

TR-25-P

TR-25-P

Hakko

MICRO CUTTER NIPPER 18AWG FLUSH

2

30927

30927

Wiha

CUTTER SIDE OVAL BEVEL 7.09"

0

D2000-48

D2000-48

Klein Tools

CUTTER SIDE ANGLED BEVEL 8.07"

1

S430E

S430E

Swanstrom Tools

CUTTER OVAL BEVEL

0

63050

63050

Klein Tools

CUTTER CABLE CIRC CROSS 9.5"

46

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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