Wire Cutters

Image Part Number Description / PDF Quantity Rfq
J2104L

J2104L

Klein Tools

SNIP SOFT GRIPS

2

5212T

5212T

Tronex (Menda/EasyBraid/Tronex)

CUTTER, TUNGSTEN CARBIDE CUTTING

0

5612

5612

Tronex (Menda/EasyBraid/Tronex)

EXTRA LARGE OVAL HEAD CUTTERS -

210

77 22 130

77 22 130

KNIPEX Tools

DIAGONAL CUTTERS-COMFORT GRIP

8

78 03 140 ESD

78 03 140 ESD

KNIPEX Tools

ELECTRONIC SUPER KNIPS XL ESD

5

1743600

1743600

GEDORE Tools, Inc.

ELECTRONIC MINI DIAGONAL CUTTER

7

S521E

S521E

Swanstrom Tools

CUTTER TAPER SLIM SUPERFLSH

3

30931

30931

Wiha

CUTTER SIDE OVAL BEVEL 7.09"

0

EMS543JN

EMS543JN

Xcelite

CUTTER SIDE TAPERED FLUSH 5.5"

24

S65E

S65E

Swanstrom Tools

CUTTER OVAL SLIM SUPER FLSH

4

S88E

S88E

Swanstrom Tools

CUTTER OVAL SLIM SUPER FLSH

0

77 41 115

77 41 115

KNIPEX Tools

DIAGONAL CUTTING NIPPERS

5

45821

45821

Wiha

CUTTER SIDE ANGLE 45DEG FLUSH 5"

15

EX440.ITU

EX440.ITU

Ideal-tek

ERGO-TEK MINI-SCISSOR

103

7212

7212

Tronex (Menda/EasyBraid/Tronex)

MEDIUM TAPER HEAD CUTTERS - ERGO

233

2422E

2422E

Xcelite

CUTTER SIDE OVAL FULL FLUSH 5"

60

67 01 160

67 01 160

KNIPEX Tools

HIGH LEVERAGE END CUTTERS

17

S44E-1

S44E-1

Swanstrom Tools

CUTTER OVAL SMALL ERGO

6

30933

30933

Wiha

CUTTER SIDE OVAL BEVEL 8"

0

ES5162M1.CR.BGO.ITU

ES5162M1.CR.BGO.ITU

Ideal-tek

MED CUTTER OVAL XL,FULLFL,ESD

10

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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