Punches

Image Part Number Description / PDF Quantity Rfq
82271

82271

Xcelite

PNCH CNTR 7/16X 5-1/2

0

82276

82276

Xcelite

PNCH PIN 1/4X 7X 3/8

0

70-101G

70-101G

Xcelite

PNCH PIN 1/16 BLK

0

70-116G

70-116G

Xcelite

PNCH PIN TL STL 5/32 TIP

0

70-107G

70-107G

Xcelite

PNCH PIN 5/32 BLK

0

82278

82278

Xcelite

PNCH LNG TPR 1/8X 8X 3/8

0

70-296G

70-296G

Xcelite

PNCH PIN BRS 3/8 X 6 LNGTH

0

82274

82274

Xcelite

PNCH PIN 5/32X 5-1/4X 5/16

0

70-197G

70-197G

Xcelite

PNCH DRFT 1/4 BLK

0

70-291G

70-291G

Xcelite

PNCH DRFT BRS 3/4

0

70-297G

70-297G

Xcelite

PNCH SOLID BRS 1/4 X 6

0

82284

82284

Xcelite

PNCH START 1/4X 6X 1/2

0

70-129G

70-129G

Xcelite

PNCH PIN 7/32 BLK

0

70-233G

70-233G

Xcelite

PNCH CNTR 5/16 BLK

0

82283

82283

Xcelite

PNCH START 3/16X 5X 3/8

0

70-131G

70-131G

Xcelite

PNCH PIN 1/4 BLK

0

70-161G

70-161G

Xcelite

PNCH SLD 3/16 BLK

0

70-105G

70-105G

Xcelite

PNCH PIN 1/8 BLK

0

70-103G

70-103G

Xcelite

PNCH PIN 3/32 BLK

0

70-550G

70-550G

Xcelite

SET PNCH 19PC

0

Punches

1. Overview

ToolsPunches refer to a category of industrial equipment designed for material perforation, forming, or cutting through mechanical force. These tools utilize specialized punch and die sets to create precise holes, shapes, or structural modifications in various materials. As fundamental components in manufacturing and fabrication processes, they enable high-precision, repeatable operations critical to modern industrial production. Their importance spans across sectors requiring mass production capabilities, tight tolerances, and material efficiency optimization.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Mechanical PressesHigh-speed operation with fixed stroke length, electric motor-drivenAutomotive sheet metal forming
Hydraulic PressesVariable pressure control, deep drawing capabilitiesAerospace composite molding
Pneumatic PunchesLightweight, rapid cycle times, adjustable forceElectronics component assembly
Laser Punch CombinationsNon-contact precision cutting with hybrid mechanical supportMedical device manufacturing

3. Structural and Technical Composition

Typical construction includes: - Frame: Cast iron/steel structure for vibration damping - Punch Assembly: Hardened tool steel with carbide coatings - Die Set: CNC-machined counter-forming component - Drive System: Servo motors/hydraulic cylinders/pneumatic actuators - Control Unit: PLC-based interface with safety interlocks - Material Handling System: Automated feeders/sensors Advanced models integrate IoT sensors for real-time force monitoring and predictive maintenance.

4. Key Technical Specifications

ParameterImportance
Punching Force (kN)Determines material thickness capacity
Stroke Length (mm)Defines working range and material clearance
Positioning Accuracy ( m)Impacts production quality consistency
Cycle Rate (SPM)Directly affects production throughput
Energy Consumption (kW/ton)Operational cost efficiency indicator

5. Application Fields

Primary industries include: - Automotive: Body panel perforation, frame forming - Electronics: PCB component mounting holes - Aerospace: Titanium alloy structural components - Renewables: Solar panel mounting bracket fabrication - Medical: Surgical instrument precision shaping

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
AmadaHG Series Hydraulic PressAI-driven pressure optimization
TRUMPFTurbulaser Punch-Laser SystemCombined 3D cutting/forming
BystronicXpert Punch SeriesModular tooling system
Murata MachineryLASERValkyrie Multi-axisHybrid metal processing

7. Selection Recommendations

Key consideration factors: - Material properties (thickness, hardness, ductility) - Production volume requirements - Precision vs. speed trade-offs - Integration with existing automation systems - Maintenance accessibility and tooling costs For example, a 2000kN mechanical press suits high-volume automotive parts, while a 30kN pneumatic punch better serves electronics batch production.

8. Industry Trends Analysis

Current development directions: - Smart Manufacturing: AI-powered process optimization - Energy Efficiency: Hybrid servo-hydraulic systems reducing energy use by 40% - Multi-axis Flexibility: 6-degree-of-freedom robotic integration - Material Adaptation: Graphene-coated tooling extending die life - Remote Monitoring: Predictive maintenance via cloud analytics Market growth projected at 6.2% CAGR through 2030, driven by electric vehicle component demand.

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