Punches

Image Part Number Description / PDF Quantity Rfq
23490

23490

Wiha

PUNCH PIN 8PC 2MM-6MM IN/POUCH

5

23421

23421

Wiha

PUNCH PIN HEAVY DUTY 2.5MM

0

23423

23423

Wiha

PUNCH PIN HEAVY DUTY 3.5MM

0

66312

66312

Klein Tools

5 BY 3/8-IN CENTER PUNCH

34

66340

66340

Klein Tools

8-IN DRIFT PUNCHES

4

23435

23435

Wiha

PUNCH PIN HEAVY DUTY 14MM

0

23433

23433

Wiha

PUNCH PIN HEAVY DUTY 10MM

0

66320

66320

Klein Tools

4-1/4-IN PIN PUNCH WITH 1/16-IN

6

101

101

GEDORE Tools, Inc.

CENTRE PUNCH WITH TIP AND PROTEC

0

23438

23438

Wiha

PUNCH PIN HEAVY DUTY 20MM

0

3261

3261

Klein Tools

13/16''BARREL-TYPE DRIFT PIN

1

4BPSET5

4BPSET5

Klein Tools

BRASS PUNCHES - 5 PC SET

1

4PPLSET8

4PPLSET8

Klein Tools

PIN PUNCHES - LONG - 8-PC SET

2

23437

23437

Wiha

PUNCH PIN HEAVY DUTY 18MM

0

23424

23424

Wiha

PUNCH PIN HEAVY DUTY 4MM

0

66344

66344

Klein Tools

DRIFT PUNCHES

1

23432

23432

Wiha

PUNCH PIN HEAVY DUTY 9MM

0

23426

23426

Wiha

PUNCH PIN HEAVY DUTY 5MM

0

23420

23420

Wiha

PUNCH PIN HEAVY DUTY 2MM

0

23427

23427

Wiha

PUNCH PIN HEAVY DUTY 6MM

0

Punches

1. Overview

ToolsPunches refer to a category of industrial equipment designed for material perforation, forming, or cutting through mechanical force. These tools utilize specialized punch and die sets to create precise holes, shapes, or structural modifications in various materials. As fundamental components in manufacturing and fabrication processes, they enable high-precision, repeatable operations critical to modern industrial production. Their importance spans across sectors requiring mass production capabilities, tight tolerances, and material efficiency optimization.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Mechanical PressesHigh-speed operation with fixed stroke length, electric motor-drivenAutomotive sheet metal forming
Hydraulic PressesVariable pressure control, deep drawing capabilitiesAerospace composite molding
Pneumatic PunchesLightweight, rapid cycle times, adjustable forceElectronics component assembly
Laser Punch CombinationsNon-contact precision cutting with hybrid mechanical supportMedical device manufacturing

3. Structural and Technical Composition

Typical construction includes: - Frame: Cast iron/steel structure for vibration damping - Punch Assembly: Hardened tool steel with carbide coatings - Die Set: CNC-machined counter-forming component - Drive System: Servo motors/hydraulic cylinders/pneumatic actuators - Control Unit: PLC-based interface with safety interlocks - Material Handling System: Automated feeders/sensors Advanced models integrate IoT sensors for real-time force monitoring and predictive maintenance.

4. Key Technical Specifications

ParameterImportance
Punching Force (kN)Determines material thickness capacity
Stroke Length (mm)Defines working range and material clearance
Positioning Accuracy ( m)Impacts production quality consistency
Cycle Rate (SPM)Directly affects production throughput
Energy Consumption (kW/ton)Operational cost efficiency indicator

5. Application Fields

Primary industries include: - Automotive: Body panel perforation, frame forming - Electronics: PCB component mounting holes - Aerospace: Titanium alloy structural components - Renewables: Solar panel mounting bracket fabrication - Medical: Surgical instrument precision shaping

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
AmadaHG Series Hydraulic PressAI-driven pressure optimization
TRUMPFTurbulaser Punch-Laser SystemCombined 3D cutting/forming
BystronicXpert Punch SeriesModular tooling system
Murata MachineryLASERValkyrie Multi-axisHybrid metal processing

7. Selection Recommendations

Key consideration factors: - Material properties (thickness, hardness, ductility) - Production volume requirements - Precision vs. speed trade-offs - Integration with existing automation systems - Maintenance accessibility and tooling costs For example, a 2000kN mechanical press suits high-volume automotive parts, while a 30kN pneumatic punch better serves electronics batch production.

8. Industry Trends Analysis

Current development directions: - Smart Manufacturing: AI-powered process optimization - Energy Efficiency: Hybrid servo-hydraulic systems reducing energy use by 40% - Multi-axis Flexibility: 6-degree-of-freedom robotic integration - Material Adaptation: Graphene-coated tooling extending die life - Remote Monitoring: Predictive maintenance via cloud analytics Market growth projected at 6.2% CAGR through 2030, driven by electric vehicle component demand.

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