Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
PAY245A11

PAY245A11

Storage & Server IO (Amphenol ICC)

HM2 CONTACT EXTR TOOL-SHORT PINS

0

PAY245A43

PAY245A43

Storage & Server IO (Amphenol ICC)

INSERT HM2H66P1 SHROUD-22 POS

0

PAY245A20

PAY245A20

Storage & Server IO (Amphenol ICC)

TOOL

0

10126141-010

10126141-010

Storage & Server IO (Amphenol ICC)

CONN HEADER

0

430143-001

430143-001

Storage & Server IO (Amphenol ICC)

PRESS FIT

0

166936-078

166936-078

Storage & Server IO (Amphenol ICC)

3X50 HPC INS TOOL SPEC LOAD

0

416270-001

416270-001

Storage & Server IO (Amphenol ICC)

PRESS FIT

0

416270-002

416270-002

Storage & Server IO (Amphenol ICC)

PRESS FIT

0

10125491-008

10125491-008

Storage & Server IO (Amphenol ICC)

TOOL

0

10126141-006

10126141-006

Storage & Server IO (Amphenol ICC)

REMOVAL TOOL KIT

0

430169-013

430169-013

Storage & Server IO (Amphenol ICC)

28S-12P HPC POWER BLADE-INS

0

HT-0523

HT-0523

Storage & Server IO (Amphenol ICC)

SPRING RELEASE

0

430169-106

430169-106

Storage & Server IO (Amphenol ICC)

28S-12P HPC POWER BLADE-INS

0

10064163

10064163

Storage & Server IO (Amphenol ICC)

CONN FPC TOP

0

PAY308A85

PAY308A85

Storage & Server IO (Amphenol ICC)

TOOL

0

430176-018

430176-018

Storage & Server IO (Amphenol ICC)

PRESS FIT

0

10125496-011

10125496-011

Storage & Server IO (Amphenol ICC)

TOOL

0

430393-001

430393-001

Storage & Server IO (Amphenol ICC)

AIRMAX INSERTION TOOL

0

HT 272

HT 272

Storage & Server IO (Amphenol ICC)

HT MAXI PV

0

430169-027

430169-027

Storage & Server IO (Amphenol ICC)

28S-12P HPC POWER BLADE-INS

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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