Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
724763-1

724763-1

TE Connectivity AMP Connectors

MIC EXT TOOL

10

0411-336-1605

0411-336-1605

TE Connectivity AMP Connectors

HD30 EXT TOOL BLU

1050

234168-1

234168-1

TE Connectivity AMP Connectors

TOOL EXTRACTION DYNAMIC D-3000

151

6-1579007-0

6-1579007-0

TE Connectivity AMP Connectors

EXTRACTION TOOL

7

224155-1

224155-1

TE Connectivity AMP Connectors

TOOL EXTRACTION HI CURRENT XII

9

689141-1

689141-1

TE Connectivity AMP Connectors

INSERTION TOOL

1

90471-1

90471-1

TE Connectivity AMP Connectors

EXTRACTION TOOL

11

91347-1

91347-1

TE Connectivity AMP Connectors

SEATING TOOL HMZD RCPT 4 PAIR

1

8-1579008-4

8-1579008-4

TE Connectivity AMP Connectors

EXTRACTION TOOL

2

114009-ZZ

114009-ZZ

TE Connectivity AMP Connectors

HD30 EXT TOOL WHT

573

91012-1

91012-1

TE Connectivity AMP Connectors

TAPER PIN EXTRACTION TOOL

11

724659-1

724659-1

TE Connectivity AMP Connectors

TOOL EXTRACT FOR POSITIVE .187

12

785084-1

785084-1

TE Connectivity AMP Connectors

EXT TOOL SOC-LOC TAB 1.5 CONN

10

2-1579008-1

2-1579008-1

TE Connectivity AMP Connectors

EXTRACTION TOOL

25

1643922-1

1643922-1

TE Connectivity AMP Connectors

TOOL INSERTION/REMOVAL SIZE #4

0

305183

305183

TE Connectivity AMP Connectors

CONTACT EXTRACTION TOOL

1148

409158-1

409158-1

TE Connectivity AMP Connectors

TOOL EXTRACTION DYNAMIC D-5

18

452383-1

452383-1

TE Connectivity AMP Connectors

INSERTION TOOL

3

693597-1

693597-1

TE Connectivity AMP Connectors

EXTRACTION TOOL

10

1-1579007-6

1-1579007-6

TE Connectivity AMP Connectors

TOOL EXTRACTION HAND JPT

30

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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