Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
822011-1

822011-1

TE Connectivity AMP Connectors

PLCC EXTRACTION TOOL 20 PIN

0

1976930-3

1976930-3

TE Connectivity AMP Connectors

TOOL INSERT Z-PACK TINMAN 6.0MM

0

5-1579008-6

5-1579008-6

TE Connectivity AMP Connectors

EXTRACTION TOOL

0

229621-1

229621-1

TE Connectivity AMP Connectors

TOOL CONN INDEX SLIDE 50 POS

0

1583234-1

1583234-1

TE Connectivity AMP Connectors

TL ASSY,HEADER REMOVAL, 2 PAIR

0

528504-2

528504-2

TE Connectivity AMP Connectors

SEATING TOOLS

0

4-1579010-0

4-1579010-0

TE Connectivity AMP Connectors

EXTR. TOOL CASE

0

311694-2

311694-2

TE Connectivity AMP Connectors

TOOL EXTRACTION TIP

0

T3100000010-000

T3100000010-000

TE Connectivity AMP Connectors

HEXA-D1

0

1901850-1

1901850-1

TE Connectivity AMP Connectors

TOOL EXTRACTION 25.4MM

0

4-1579008-9

4-1579008-9

TE Connectivity AMP Connectors

EXTRACTION TOOL

2

58113-1

58113-1

TE Connectivity AMP Connectors

TOOL EXTRACTION PGA 5 BLADES

0

4-1579018-5

4-1579018-5

TE Connectivity AMP Connectors

EXTRACTION TOOL

0

1725194-2

1725194-2

TE Connectivity AMP Connectors

REMOVAL TOOL,2X1 CAGE

0

7-1579008-5

7-1579008-5

TE Connectivity AMP Connectors

UNLOCKING TOOL

0

724674-1

724674-1

TE Connectivity AMP Connectors

INSERTION TOOL (JAPAN)

0

482325-1

482325-1

TE Connectivity AMP Connectors

EXTRACTOR

0

3-1579018-6

3-1579018-6

TE Connectivity AMP Connectors

EXTRACTION TOOL

0

2215067-8

2215067-8

TE Connectivity AMP Connectors

ASSY, EXTRACTION TOOL, 1 X 8

0

4-1579018-8

4-1579018-8

TE Connectivity AMP Connectors

EXTRACTION TOOL

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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