Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
127-0000-901

127-0000-901

Vitelec / Cinch Connectivity Solutions

TOOL SMP CABLED CONN REMOVAL

7

125-0000-901

125-0000-901

Vitelec / Cinch Connectivity Solutions

SMPM BLLT ADAP INST/EXT TOOL

2

5991111440

5991111440

Vitelec / Cinch Connectivity Solutions

MODICE ME ENCL TOOL TO OPEN

25

RT1S

RT1S

Vitelec / Cinch Connectivity Solutions

TOOL BNC/TRB PLUG REMOVAL 6"

1

RTR-1S

RTR-1S

Vitelec / Cinch Connectivity Solutions

TOOL REMOVAL BNC/TRB PLUG R/A 6"

0

5991111687

5991111687

Vitelec / Cinch Connectivity Solutions

SE CLOSING TOOL

1

128-0000-901

128-0000-901

Vitelec / Cinch Connectivity Solutions

TOOL UMC EXTRACTION KEY

21

5991111652

5991111652

Vitelec / Cinch Connectivity Solutions

MODICE ME ASSMBLY CLOSING TOOL

5

RTR-1L

RTR-1L

Vitelec / Cinch Connectivity Solutions

TOOL REMOVL BNC/TRB PLUG R/A 12"

1

127-0000-910

127-0000-910

Vitelec / Cinch Connectivity Solutions

INSTALLATION/ REMOVAL TOOL FOR S

25

RT4L

RT4L

Vitelec / Cinch Connectivity Solutions

TOOL REMOVAL TPS/TCM/TRS/TTM 12"

1

RT4S

RT4S

Vitelec / Cinch Connectivity Solutions

TOOL REMOVAL TPS/TCM/TRS/TTM 6"

6

5991111628

5991111628

Vitelec / Cinch Connectivity Solutions

SHS SECONDARY LOCK TOOL TWEEZE

6

5991111688

5991111688

Vitelec / Cinch Connectivity Solutions

LE CLOSING TOOL

2

RT1L

RT1L

Vitelec / Cinch Connectivity Solutions

TOOL BNC/TRB PLUG REMOVAL 12"

7

125-0000-906

125-0000-906

Vitelec / Cinch Connectivity Solutions

INSTALLATION/ REMOVAL TOOL FOR S

25

127-0000-900

127-0000-900

Vitelec / Cinch Connectivity Solutions

TOOL SMP BULLET EXTRACTION

1

5810118920

5810118920

Vitelec / Cinch Connectivity Solutions

SHS LW TERMINAL REMOVAL TOOL

20

40-9865

40-9865

Vitelec / Cinch Connectivity Solutions

TOOL INSERTION/EXTRACTION D-SUB

487

125-0000-900

125-0000-900

Vitelec / Cinch Connectivity Solutions

SMPM CBLD CONN RMVL TOOL

19

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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