Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
CET-BKAF-22S

CET-BKAF-22S

VEAM

RP SEE 070343-0000 EXT TOOL

0

CET-20-21

CET-20-21

VEAM

323-7010-001

0

038892-0000

038892-0000

VEAM

TOOL EXTRACTION 4CONTACT

0

038894-0002

038894-0002

VEAM

ER CIT20-2

0

038896-0000

038896-0000

VEAM

ER CIT12

0

070343-0000

070343-0000

VEAM

BKAF EXT TOOL 22 SOCKET

0

317-8513-000

317-8513-000

VEAM

CET-F80-12-TIP

0

038869-0004

038869-0004

VEAM

CET-C4

0

CET-F80-KIT

CET-F80-KIT

VEAM

121086-3005

0

46151-8T50

46151-8T50

VEAM

INSERTION TOOL SZ 8 P/S

0

CIT-12-1

CIT-12-1

VEAM

038896-0001

0

CET-BKAF-22S-TIP

CET-BKAF-22S-TIP

VEAM

BKAF TIP 22 SOCKET

0

070162-0000

070162-0000

VEAM

ER CIET 22

0

070143-0002

070143-0002

VEAM

CIET-CTA-2

0

121086-3277

121086-3277

VEAM

CET-KPTC-16

0

46592-37ST50

46592-37ST50

VEAM

CIR REMOVAL TOOL 18 TIPS

0

CET-C1

CET-C1

VEAM

CET-C1 TOOL EXTRACTION

0

038888-0000

038888-0000

VEAM

ER CET16

0

038891-0000

038891-0000

VEAM

TOOL EXTRACTION 8CONTACT

0

038890-0012

038890-0012

VEAM

CET12-12

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

RFQ BOM Call Skype Email
Top