Insertion, Extraction

Image	Part Number	Description / PDF	Quantity	Rfq
	ATD 1061 Astro Tool Corp.	TOOL INSERTION 20 GA	0
	ATIR 2043 Astro Tool Corp.	TWEEZER REMOVAL NO MARKINGS	0
	ATML 0808B Astro Tool Corp.	TOOL REM TWZR M81969/8-08 B	0
	ATR 2112-M Astro Tool Corp.	TWEEZER REMOVAL 16 GA	0
	ATR 1886 Astro Tool Corp.	TOOL INS/REM TWEEZER 22 GA	0
	ATD 2090 Astro Tool Corp.	TOOL REMOVAL 16 GA	0
	AT 1110 Astro Tool Corp.	TWEEZER INSERTION 16 GA	0
	885-170-001-COTO-1 Astro Tool Corp.	REMOVAL INSERTION TOOL TWINAX	0
	ATML 0810B Astro Tool Corp.	TOOL REM TWZR M81969/8-10 B	0
	M81969/14-05 Astro Tool Corp.	INS/REM TOOL PLASTIC SIZE 10	0
	ATC 2046-100 Astro Tool Corp.	COMPLIANT PIN INS AND REM TOOL	0
	ATML 0204 Astro Tool Corp.	TOOL INSERTION 12 GA	0
	ATC 2276 Astro Tool Corp.	TOOL REMOVAL COAX	0
	ATH 2050 Astro Tool Corp.	TOOL INSERTION TWEEZER 22D GA	0
	ATC 1156 Astro Tool Corp.	TOOL INSERTION COAX	0
	ATML 0306 Astro Tool Corp.	TOOL REMOVAL M81969/3-06	0
	ATIR 2056 Astro Tool Corp.	TWEEZER REMOVAL 20 GA	0
	ATBX 2-8475 Astro Tool Corp.	TOOL REMOVAL SET 12/16 GA	0
	ATML 3026B Astro Tool Corp.	TOOL REMOVAL TIP M81969/30B-26	0
	ATBX 1-7763 Astro Tool Corp.	TOOL INSERTION ANGLE PLIER SZ12	0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Manual Insertion Tools	Handheld devices with ergonomic design for controlled force application	Prototyping, small-scale electronics assembly
Pneumatic Extractors	Compressed air-driven mechanisms for rapid component removal	Automotive engine component disassembly
Electric Insertion Systems	Motorized linear/rotary actuators with torque control	PCB connector installation, battery pack assembly
Automated Robotic End-effectors	Multi-axis grippers with vision system integration	High-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

Parameter	Importance	Typical Range
Insertion Force	Determines material compatibility and joint integrity	5-500N
Positioning Accuracy	Ensures proper alignment in precision applications	0.01-0.1mm
Cycle Life	Indicates durability for high-volume production	1M-10M operations
Environmental Resistance	Defines operational suitability in harsh conditions	IP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

Manufacturer	Key Product	Technical Highlights
Coval MecWeld	Electromagnetic Insertion Tool	Patented shock absorption, 0.02mm repeatability
Atlas Copco	QX Series Electric Extractor	Smart torque feedback, 300rpm max speed
OnRobot	MULTI Mount End-effector	Quick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators