Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
680-13558833

680-13558833

Rennsteig Tools

TERMINAL REMOVAL TOOL. SIMILAR T

0

680-10739582

680-10739582

Rennsteig Tools

PIN REMOVAL-INSERTION TOOL FOR C

0

680-13851982

680-13851982

Rennsteig Tools

INSERTION AND REMOVAL TOOL TC:8

0

680-16026

680-16026

Rennsteig Tools

FLAT CONNECTION CONTACT FOR EXAM

0

680-15350698

680-15350698

Rennsteig Tools

TERMINAL REMOVAL TOOL FOR EXAMPL

0

680-12122490

680-12122490

Rennsteig Tools

TERMINAL REMOVAL TOOL FOR EXAMPL

0

680-12094441

680-12094441

Rennsteig Tools

ALL PURPOSE LARGE SECONDARY LOCK

0

680-12094430

680-12094430

Rennsteig Tools

PICK TOOL EXAMPLE TO USE WITH ME

0

680-99014

680-99014

Rennsteig Tools

DOUBLE PRONG LARGE HANDLE PICK.

0

680-24070 RT

680-24070 RT

Rennsteig Tools

FOR FLAT CONNECTION CONTACT (WIT

0

680-12150860

680-12150860

Rennsteig Tools

PICK TOOL FOR EXAMPLE TO USE WIT

0

680-15315247

680-15315247

Rennsteig Tools

RENNSTEIG TERMINAL REMOVAL TOOL:

0

680-12152110

680-12152110

Rennsteig Tools

FOR EXAMPLE TO USE WITH 250 ROUN

0

680-15314260 RT

680-15314260 RT

Rennsteig Tools

TERMINAL RELEASE TOOL SIMILAR TO

0

680-87050

680-87050

Rennsteig Tools

REMOVAL TOOL FOR TYCO 2.5 MM AU

0

680-10882549

680-10882549

Rennsteig Tools

REMOVAL TOOL FOR 150 / 280 TERMI

0

680-10714809

680-10714809

Rennsteig Tools

PICK TOOL FOR FLAT CONNECTION CO

0

680-12180559

680-12180559

Rennsteig Tools

REMOVAL TOOL TO USE WITH FLAT CO

0

680-10714810

680-10714810

Rennsteig Tools

TERMINAL REMOVAL TOOL (FOR EXAMP

0

680-12098

680-12098

Rennsteig Tools

EXTRACTION TOOL FOR MCP 6.3/4.8K

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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