| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
 |
Woodhead - Molex |
TOOL EXTRACTION MOLEX .093 TERM |
226200 |
|
 |
TE Connectivity AMP Connectors |
TOOL INSERT/EXTRACT TIP 25-KIT |
11 |
|
 |
Astro Tool Corp. |
TOOL INSERTION |
17 |
|
 |
TE Connectivity AMP Connectors |
INSERTION TOOL |
5 |
|
 |
TE Connectivity AMP Connectors |
EXTRACTION TOOL |
0 |
|
 |
Vitelec / Cinch Connectivity Solutions |
TOOL BNC/TRB PLUG REMOVAL 12" |
7 |
|
 |
Socapex (Amphenol Pcd) |
TOOL INSERT REMOVAL FOR RJ11 |
0 |
|
 |
ERNI Electronics |
DIN SPCNT EXTRACTION TOOL |
6 |
|
 |
Vitelec / Cinch Connectivity Solutions |
INSTALLATION/ REMOVAL TOOL FOR S |
25 |
|
 |
Phoenix Contact |
RC-Z2097 |
0 |
|
 |
Phoenix Contact |
INSERTION/EXTRACTION TOOL DSUB |
3 |
|
 |
Socapex (Amphenol Pcd) |
TOOL PLUG INSERT REMOVAL RJF544 |
0 |
|
 |
Astro Tool Corp. |
REMOVAL TOOL SET |
7 |
|
 |
Anderson Power Products |
SBS75X INSERTION TOOL |
5 |
|
 |
Vector Electronics & Technology, Inc. |
TOOL HAND INSERTION FOR T42-1 |
2 |
|
 |
Woodhead - Molex |
TOOL EXTRACTION MOLEX .156 TERM |
17550 |
|
 |
Harwin |
TOOL INSERT/REMOVE FOR M300 |
19 |
|
 |
TE Connectivity AMP Connectors |
TOOL HAND INSERTION EWZG-RSZ |
1 |
|
 |
Phoenix Contact |
HEAVYCON |
0 |
|
 |
Woodhead - Molex |
IMPACT 6X10 85OHM BP INSERT TOOL |
21 |
|
Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.
| Type | Functional Features | Application Examples |
|---|---|---|
| Manual Insertion Tools | Handheld devices with ergonomic design for controlled force application | Prototyping, small-scale electronics assembly |
| Pneumatic Extractors | Compressed air-driven mechanisms for rapid component removal | Automotive engine component disassembly |
| Electric Insertion Systems | Motorized linear/rotary actuators with torque control | PCB connector installation, battery pack assembly |
| Automated Robotic End-effectors | Multi-axis grippers with vision system integration | High-speed semiconductor packaging lines |
A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters
| Parameter | Importance | Typical Range |
|---|---|---|
| Insertion Force | Determines material compatibility and joint integrity | 5-500N |
| Positioning Accuracy | Ensures proper alignment in precision applications | 0.01-0.1mm |
| Cycle Life | Indicates durability for high-volume production | 1M-10M operations |
| Environmental Resistance | Defines operational suitability in harsh conditions | IP54-IP67 |
Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices
| Manufacturer | Key Product | Technical Highlights |
|---|---|---|
| Coval MecWeld | Electromagnetic Insertion Tool | Patented shock absorption, 0.02mm repeatability |
| Atlas Copco | QX Series Electric Extractor | Smart torque feedback, 300rpm max speed |
| OnRobot | MULTI Mount End-effector | Quick-swap modular design for collaborative robots |
Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs
Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators