| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
 |
Woodhead - Molex |
EXTRACTION AID 90119 |
2220 |
|
 |
TE Connectivity AMP Connectors |
EXTRACTION TOOL |
8 |
|
 |
TE Connectivity AMP Connectors |
EXTRACTION TOOL |
2 |
|
 |
Woodhead - Molex |
TOOL EXTRACTION MINI FIT SR |
14130 |
|
 |
TE Connectivity AMP Connectors |
TOOL INSERTION FOR 53 SERIES |
3 |
|
 |
Vitelec / Cinch Connectivity Solutions |
TOOL REMOVL BNC/TRB PLUG R/A 12" |
1 |
|
 |
Tuchel / Amphenol |
REMOVAL/INSERTION |
6 |
|
 |
TE Connectivity AMP Connectors |
TOOL EXTRACTION - STD & JR TIMER |
4 |
|
 |
TE Connectivity AMP Connectors |
EXTRACTION TOOL |
10 |
|
 |
TE Connectivity AMP Connectors |
EXTRACTION TOOL |
4 |
|
 |
HARTING |
REMOVAL TOOL |
6 |
|
 |
Weidmuller |
TOOL HAND REMOVAL FOR HD SERIES |
244 |
|
 |
Astro Tool Corp. |
TOOL REMOVAL M81969/3-05 |
8 |
|
 |
OK Industries (Jonard Tools) |
TOOL CLIP SETTER 6.75" |
3 |
|
 |
TE Connectivity AMP Connectors |
STUFFER WIRE AMP-BARREL YELLOW |
5 |
|
 |
TE Connectivity AMP Connectors |
TOOL EXTRACTION DLI CONNECTOR |
6 |
|
 |
Hirose |
TOOL FOR 30POS FPC CORE WIRE |
1 |
|
 |
Woodhead - Molex |
STD VHDM 6X10 MALE PRESS |
0 |
|
 |
Vitelec / Cinch Connectivity Solutions |
INSTALLATION/ REMOVAL TOOL FOR S |
25 |
|
 |
Vector Electronics & Technology, Inc. |
TOOL HAND INSERTION FOR T49 |
0 |
|
Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.
| Type | Functional Features | Application Examples |
|---|---|---|
| Manual Insertion Tools | Handheld devices with ergonomic design for controlled force application | Prototyping, small-scale electronics assembly |
| Pneumatic Extractors | Compressed air-driven mechanisms for rapid component removal | Automotive engine component disassembly |
| Electric Insertion Systems | Motorized linear/rotary actuators with torque control | PCB connector installation, battery pack assembly |
| Automated Robotic End-effectors | Multi-axis grippers with vision system integration | High-speed semiconductor packaging lines |
A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters
| Parameter | Importance | Typical Range |
|---|---|---|
| Insertion Force | Determines material compatibility and joint integrity | 5-500N |
| Positioning Accuracy | Ensures proper alignment in precision applications | 0.01-0.1mm |
| Cycle Life | Indicates durability for high-volume production | 1M-10M operations |
| Environmental Resistance | Defines operational suitability in harsh conditions | IP54-IP67 |
Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices
| Manufacturer | Key Product | Technical Highlights |
|---|---|---|
| Coval MecWeld | Electromagnetic Insertion Tool | Patented shock absorption, 0.02mm repeatability |
| Atlas Copco | QX Series Electric Extractor | Smart torque feedback, 300rpm max speed |
| OnRobot | MULTI Mount End-effector | Quick-swap modular design for collaborative robots |
Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs
Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators