Hex, Torx Keys

Image Part Number Description / PDF Quantity Rfq
57013

57013

Xcelite

HEX SA KEY 7/64

0

57854

57854

Xcelite

HEX T-HDL 10MM W/GRP

0

57852

57852

Xcelite

HEX T-HDL 8MM W/GRP

0

57314

57314

Xcelite

HEX T HDL 1/4 6 W/CUSH GRP

0

57300

57300

Xcelite

HEX T HDL 3/32 6 W/CUSH GRP

0

57306

57306

Xcelite

HEX T HDL 9/64 6 W/CUSH GRP

0

57138

57138

Xcelite

HEX SA KEY 17MM

0

58094

58094

Xcelite

HEX LA KEY 19MM

0

58032

58032

Xcelite

HEX LA KEY 7/8

0

57134

57134

Xcelite

HEX SA KEY 14MM

0

57304

57304

Xcelite

HEX T HDL 1/8 6 W/CUSH GRP

0

58090

58090

Xcelite

HEX LA KEY 14MM

0

59108

59108

Xcelite

BALL-PLUS LA KEY 4MM

0

57318

57318

Xcelite

HEX T HDL 3/8 6 W/CUSH GRP

0

58092

58092

Xcelite

HEX LA KEY 17MM

0

58026

58026

Xcelite

HEX LA KEY 9/16

0

57841

57841

Xcelite

HEX T-HDL 2MM W/GRP

0

57132

57132

Xcelite

HEX SA KEY 10MM

0

Hex, Torx Keys

1. Overview

Hex (hexagonal) and Torx (star-shaped) keys are precision hand tools designed to drive bolts and screws with hexagonal or six-lobed (Torx) socket heads. These tools are critical in modern mechanical assembly, repair, and maintenance due to their high torque transmission efficiency and reduced risk of cam-out compared to traditional slotted or Phillips drives.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Hex KeysSimple L-shaped design with hexagonal cross-sectionGeneral machinery assembly, furniture installation
Ball-End Hex KeysOne end with 7 angled ball tip for angled insertionAutomotive engine compartments, tight spaces
Insulated Torx Keys500V insulation rating with ergonomic handlesElectrical equipment maintenance, HVAC systems
Multi-Bit Torx SetsInterchangeable bits with magnetic retentionIndustrial machinery, aerospace components

3. Structure and Composition

Typical construction features:

  • High-grade alloy steel (e.g., Chrome Vanadium, S2 Steel) with heat treatment (HRC 45-60)
  • Surface treatments: Black oxide, nickel plating, or powder coating for corrosion resistance
  • Ergonomic TPR/PVC handles with anti-slip texture
  • Precision-machined driving ends with 0.0005" dimensional tolerance

4. Key Technical Specifications

ParameterImportance
Dimensional Accuracy ( 0.001")Ensures proper fit to prevent fastener damage
Hardness (HRC 50-60)Directly affects torque capacity and wear resistance
Surface Roughness (Ra 0.8 m)Reduces friction and prevents rust formation
Breakaway Torque RatingSpecifies maximum torque before tool failure

5. Application Fields

Major industries include:

  • Automotive: Wheel alignment systems, transmission assemblies
  • Electronics: Server rack mounting, circuit board fasteners
  • Aerospace: Aircraft panel fasteners (Torx Plus for tamper resistance)
  • Medical Equipment: MRI machine maintenance (non-magnetic variants)

6. Leading Manufacturers and Products

ManufacturerKey Products
Wiha ToolsSeries 1091 ISO 8976 precision hex keys
Snap-on IndustrialTorx T-handle sets with color-coded sizing
Bosch RexrothHydraulic system maintenance Torx wrenches
YamawakenAnti-static hex keys for semiconductor manufacturing

7. Selection Recommendations

Key considerations:

  • Match fastener size (metric vs. imperial) and drive type
  • Choose appropriate handle type: T-handle for torque, L-shape for space constraints
  • Material selection based on environment (e.g., stainless steel for marine applications)
  • Consider torque-limiting models for precision applications

8. Industry Trends

Emerging developments include:

  • Nano-coating technologies for self-lubricating surfaces
  • Integration with IoT-enabled torque sensors
  • Bi-material handles with vibration-damping properties
  • Increased adoption of security Torx (pin-driven variants) in public infrastructure
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