Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
103436-012

103436-012

Storage & Server IO (Amphenol ICC)

PRESSFIT

0

119721-021

119721-021

Storage & Server IO (Amphenol ICC)

TOOLING

0

PAY307A1

PAY307A1

Storage & Server IO (Amphenol ICC)

TOOL

0

119721-022

119721-022

Storage & Server IO (Amphenol ICC)

TOOLING

0

119721-055

119721-055

Storage & Server IO (Amphenol ICC)

TOOLING

0

119251-001

119251-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

413647-001

413647-001

Storage & Server IO (Amphenol ICC)

TOOL

0

152857-007

152857-007

Storage & Server IO (Amphenol ICC)

TOOLING

0

145500-001

145500-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

114408-006

114408-006

Storage & Server IO (Amphenol ICC)

SPRING RETURN FOR HT-0095

0

155287-002

155287-002

Storage & Server IO (Amphenol ICC)

TOOLING

0

166935-001

166935-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

415754-501

415754-501

Storage & Server IO (Amphenol ICC)

TOOL

0

HT-02-009

HT-02-009

Storage & Server IO (Amphenol ICC)

SPRING RELEASE

0

PAY307A74

PAY307A74

Storage & Server IO (Amphenol ICC)

TOOL

0

133632-052

133632-052

Storage & Server IO (Amphenol ICC)

TOOLING

0

162325-002

162325-002

Storage & Server IO (Amphenol ICC)

TOOLING

0

162325-001

162325-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

166631-001

166631-001

Storage & Server IO (Amphenol ICC)

TOOLING

0

152857-025

152857-025

Storage & Server IO (Amphenol ICC)

TOOLING

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

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