Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
0011404477

0011404477

Woodhead - Molex

8347-9 BACK PLUNGER STRIKER

0

0011404847

0011404847

Woodhead - Molex

8374-3 INSULATION ANVIL

0

0622014600

0622014600

Woodhead - Molex

RAIL W/ 1SU & 4SU MODEM CARD

0

0011210485

0011210485

Woodhead - Molex

AM-2161-SC9-12-2 LT SRCE

0

0634430025

0634430025

Woodhead - Molex

KEY

20

0638611070

0638611070

Woodhead - Molex

TOOL KIT

0

0636000521

0636000521

Woodhead - Molex

SPRING

0

0011184398

0011184398

Woodhead - Molex

60729-3 DIE CUT OFF - REAR

0

0638253870

0638253870

Woodhead - Molex

CRIMP TOOL KIT FOR HARLEY DAVIDS

0

0192860800

0192860800

Woodhead - Molex

BASE STAND ASSEMBLY

0

0011150384

0011150384

Woodhead - Molex

RHEOSTAT ASSEMBLY 220 VOL

0

0634570004

0634570004

Woodhead - Molex

CONDUCTOR PUNCH

0

0638012935

0638012935

Woodhead - Molex

FEED CAM PREFEED

0

0011313292

0011313292

Woodhead - Molex

AM 60548 510 CONNECTOR

0

0690372190

0690372190

Woodhead - Molex

MINIMAC T.K. 90075 8/8

0

0011185396

0011185396

Woodhead - Molex

60710D107 COMBINATION ANVIL

0

0011404641

0011404641

Woodhead - Molex

8362-2 CONDUCTOR ANVIL

0

0011327900

0011327900

Woodhead - Molex

PC BOARD

0

0011404513

0011404513

Woodhead - Molex

8351 5 83515

0

0011212308

0011212308

Woodhead - Molex

AM8630-8 FRONT DISPLACING BLADE

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

RFQ BOM Call Skype Email
Top