Crimpers, Applicators, Presses

Crimpers, Applicators, Presses - Accessories

Image	Part Number	Description / PDF	Quantity	Rfq
	660019 Astro Tool Corp.	GAGE FOR M/1-01 USE SEL 2	0
	643007 Astro Tool Corp.	LOCATOR MINI STATIC	0
	643076 Astro Tool Corp.	MINI LOCATOR	0
	660080 Astro Tool Corp.	GAGE	0
	AMT23245L Astro Tool Corp.	LOCATOR 4 THROUGH 8 GAGE	0
	615834 Astro Tool Corp.	TOOL LOCATOR MINI SIZE 20	0
	AMT23334L Astro Tool Corp.	LOCATOR AMT	0
	A1250 Astro Tool Corp.	GAGE	0
	AMT23148L Astro Tool Corp.	LOCATOR TO USE WITH AMT23005DA	0
	612576 Astro Tool Corp.	LOCATOR MINI	0
	620949 Astro Tool Corp.	LOCATOR, MINI	0
	612548-G Astro Tool Corp.	GAGE VERIFICATION	0
	AMTG23130 Astro Tool Corp.	GAGE FOR AMT23130DA	0
	643027 Astro Tool Corp.	LOCATOR MINI	0
	AMT23296L Astro Tool Corp.	LOCATOR	0
	AMTG4302 Astro Tool Corp.	GAGE REF M22520/43-02	0
	621062 Astro Tool Corp.	GAGE M22520/3-15	0
	621138 Astro Tool Corp.	LOCATOR MINI	0
	621057 Astro Tool Corp.	GAGE M22520/3-10 FOR M/5-100 /10	0
	AMT23132L Astro Tool Corp.	TOOL LOCATOR	0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type	Functional Characteristics	Application Examples
Manual Crimpers	Hand-operated tools with adjustable force settings	Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators	Air-pressure driven systems for high-speed operations	Automotive wiring harness production
Hydraulic Presses	Fluid-based force amplification for heavy-duty applications	Aerospace component assembly
Servo-Driven Crimpers	Computer-controlled motion with real-time feedback	Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter	Importance
Crushing Force Range	Determines maximum material thickness capacity
Positioning Accuracy	0.01mm typical for high-precision connections
Cycle Time	Production throughput measurement (0.5-5s/cycle)
Die Compatibility	Interchangeability across different tooling systems
Pressure Monitoring	Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer	Representative Product
TE Connectivity	Komax 455S automatic crimping machine
Sumitomo Heavy Industries	HPF-2000 hydraulic press system
Schleuniger Inc.	9250E wire processing system
Amphenol Industrial	Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)