| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
 |
Woodhead - Molex |
QUICK CHANGE PLATE |
2 |
|
 |
TE Connectivity AMP Connectors |
GRIP, HANDLE, 2 TONE, TETRA-CRIM |
7 |
|
 |
Hirose |
TOOL APPLICATOR DF3 ACCESSORY |
1 |
|
 |
Hirose |
TOOL APPLICATOR DF14 ACCESSORY |
1 |
|
 |
Woodhead - Molex |
LOCATOR (BLUE) |
5 |
|
 |
Woodhead - Molex |
LOCATOR ASSEMBLY |
15 |
|
 |
Woodhead - Molex |
LOCATOR #1 - BLACK |
35 |
|
 |
Woodhead - Molex |
LOCATOR (RED) FOR 2133091400 |
55 |
|
 |
Hirose |
TOOL JIG ASSEM FOR LF10 PLUG |
5 |
|
 |
Stewart Connector |
TOOL FERRULE L-PLATE .260-.269 |
0 |
|
 |
Woodhead - Molex |
COMPRESSION SPRING |
20225 |
|
 |
Panduit Corporation |
CUTTER BLADE FOR M5 THREADED ROD |
2 |
|
 |
Hirose |
TOOL WIRING JIG FOR HR22 |
0 |
|
 |
Woodhead - Molex |
ANVIL |
212 |
|
 |
HARTING |
HAN M23 LOCATOR FOR 09990000890 |
3 |
|
 |
Woodhead - Molex |
LOCATOR ASSEMBLY |
25 |
|
 |
HARTING |
PRELINK PROTECTION COVER |
19 |
|
 |
Woodhead - Molex |
LOCATOR FOR 2002184100 |
5 |
|
 |
Woodhead - Molex |
LOCATOR ASSY FOR 63811-7500 GRAY |
35 |
|
 |
Woodhead - Molex |
WIRE STOP ASSEMBLY |
1370 |
|
Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.
| Type | Functional Characteristics | Application Examples |
|---|---|---|
| Manual Crimpers | Hand-operated tools with adjustable force settings | Prototyping, low-volume electrical terminal crimping |
| Pneumatic Applicators | Air-pressure driven systems for high-speed operations | Automotive wiring harness production |
| Hydraulic Presses | Fluid-based force amplification for heavy-duty applications | Aerospace component assembly |
| Servo-Driven Crimpers | Computer-controlled motion with real-time feedback | Medical device manufacturing |
Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles
| Parameter | Importance |
|---|---|
| Crushing Force Range | Determines maximum material thickness capacity |
| Positioning Accuracy | 0.01mm typical for high-precision connections |
| Cycle Time | Production throughput measurement (0.5-5s/cycle) |
| Die Compatibility | Interchangeability across different tooling systems |
| Pressure Monitoring | Real-time force feedback for quality control |
Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)
| Manufacturer | Representative Product |
|---|---|
| TE Connectivity | Komax 455S automatic crimping machine |
| Sumitomo Heavy Industries | HPF-2000 hydraulic press system |
| Schleuniger Inc. | 9250E wire processing system |
| Amphenol Industrial | Crimptite 2000 series applicators |
Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines
Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)