Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
1203615

1203615

Phoenix Contact

TOOL HAND CRIMPER 10-20AWG SIDE

0

1203628

1203628

Phoenix Contact

TOOL HAND CRIMPER 8-12AWG SIDE

0

1884843

1884843

Phoenix Contact

TOOL HAND CRIMPER 16-20AWG SIDE

0

1203233

1203233

Phoenix Contact

TOOL HAND CRIMPER 16-28AWG SIDE

0

1205244

1205244

Phoenix Contact

TOOL HAND CRIMPER 10-24AWG SIDE

0

1205846

1205846

Phoenix Contact

TOOL HAND CRIMPER 14-16AWG SIDE

0

1212038

1212038

Phoenix Contact

TOOL HAND CRIMPER 10-24AWG SIDE

0

1212687

1212687

Phoenix Contact

TOOL HAND CRIMPER 10-20AWG SIDE

0

1204436

1204436

Phoenix Contact

TOOL HAND CRIMPER 10-24AWG SIDE

0

1203592

1203592

Phoenix Contact

TOOL HAND CRIMPER FERRULES 4AWG

0

1205529

1205529

Phoenix Contact

TOOL HAND CRIMPER 20-28AWG SIDE

0

1204025

1204025

Phoenix Contact

TOOL HAND CRIMPER 14-22AWG SIDE

0

1203602

1203602

Phoenix Contact

TOOL HAND CRIMPER 0-2AWG SIDE

0

1607458

1607458

Phoenix Contact

TOOL HAND CRIMPER CIRC CONTACTS

0

2903110

2903110

Phoenix Contact

TOOL HAND PRESS SMARTWIRE-DT

0

1607446

1607446

Phoenix Contact

TOOL HAND CRIMPER PNEUM 6-10AWG

0

1607450

1607450

Phoenix Contact

TOOL HAND CRIMPER PNEUM

0

1605672

1605672

Phoenix Contact

TOOL HAND CRIMPER

0

1607462

1607462

Phoenix Contact

TOOL BENCH PRESS CIRC CONTACTS

0

1605665

1605665

Phoenix Contact

TOOL HAND CRIMPER TOP ENTRY

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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