Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
CT-2980/L

CT-2980/L

Panduit Corporation

TOOL HAND CRIMPER HYD 750 MCM

0

CT-1014

CT-1014

Panduit Corporation

TOOL HAND CRIMPER 14-22AWG SIDE

261

CT-930

CT-930

Panduit Corporation

TOOL HAND CRIMPER HYDRAULIC

0

CT-3001/STAUS

CT-3001/STAUS

Panduit Corporation

6.7 TON CRIMP TOOL ASSEMBLY, AUS

0

CT-2600

CT-2600

Panduit Corporation

TOOL HAND CRIMPER BATTERY PWR

0

CT-3001/TO

CT-3001/TO

Panduit Corporation

6.7 TON CRIMP TOOL ASSEMBLY, TO

0

CT-2931/CVTO

CT-2931/CVTO

Panduit Corporation

12 TON CRIMP TOOL ASSEMBLY, TO ,

0

CT-8250HP

CT-8250HP

Panduit Corporation

TOOL HYDRAULIC PUMP

0

CT-2600/E

CT-2600/E

Panduit Corporation

TOOL HAND CRIMPER BATTERY PWR

0

CT-2600/LAUS

CT-2600/LAUS

Panduit Corporation

4TONCRTOOLCE,LITHIUMBATOPD,EA

0

CT-2920/CCPTO

CT-2920/CCPTO

Panduit Corporation

12 TON MULTI-USE TOOL ASSEMBLY,

0

CT-2931/TO

CT-2931/TO

Panduit Corporation

12 TON CRIMP TOOL ASSEMBLY, TO ,

0

CT-2940/STUK

CT-2940/STUK

Panduit Corporation

15.2 TON CRIMP TOOL ASSEMBLY, UK

0

CT-2980/STUK

CT-2980/STUK

Panduit Corporation

6.2 TON CRIMP TOOL ASSEMBLY, UK

0

CT-100A

CT-100A

Panduit Corporation

TOOL HAND CRIMPER 10-22AWG SIDE

276

CT-3001/E

CT-3001/E

Panduit Corporation

TOOL HAND CRIMPER HYD BATT PWR

0

CT-2300/TO

CT-2300/TO

Panduit Corporation

1.7 TON CRIMP TOOL ASSEMBLY, TO

0

CT-2930/L

CT-2930/L

Panduit Corporation

TOOL HAND CRIMPER BATTERY PWR

0

CT-2980/TO

CT-2980/TO

Panduit Corporation

6.2 TON CRIMP TOOL ASSEMBLY, TO

0

CT-3001

CT-3001

Panduit Corporation

TOOL HAND CRIMPER HYD BATT PWR

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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