Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
TRAP 22-10

TRAP 22-10

American Electrical, Inc.

TOOL HAND CRIMPER 10-22AWG SIDE

49

SQ 26-8

SQ 26-8

American Electrical, Inc.

SQUARE FERRULE CRIMPER 26-8 AWG

3

PC24-14H

PC24-14H

American Electrical, Inc.

TOOL HAND CRIMPER PNEUM 14-24AWG

2

HEX 26-8

HEX 26-8

American Electrical, Inc.

HEX FERRULE CRIMPER 26-8 AWG

4

TRAP 8-4

TRAP 8-4

American Electrical, Inc.

TOOL HAND CRIMPER 4-8AWG SIDE

27

TRAP 24-10

TRAP 24-10

American Electrical, Inc.

TOOL HAND CRIMPER 10-24AWG SIDE

6

TRAP 12-8 TW

TRAP 12-8 TW

American Electrical, Inc.

TOOL HAND CRIMPER 8-12AWG SIDE

2

PC12-8H

PC12-8H

American Electrical, Inc.

TOOL HAND CRIMPER PNEUM 8-12AWG

2

PC12-8B

PC12-8B

American Electrical, Inc.

TOOL PRESS PNEUM 8-12AWG SIDE

1

CRIMP PISTOL 24-10

CRIMP PISTOL 24-10

American Electrical, Inc.

TOOL HAND CRIMPER 10-24AWG FRONT

0

TRAP8-1

TRAP8-1

American Electrical, Inc.

TOOL HAND CRIMPER 1-8AWG SIDE

2

PC24-14B

PC24-14B

American Electrical, Inc.

TOOL PRESS PNEUMATIC 14-24AWG

1

SQ 28-10

SQ 28-10

American Electrical, Inc.

TOOL HAND CRIMPER 10-28AWG SIDE

31

TRAP 2-1

TRAP 2-1

American Electrical, Inc.

TOOL HAND CRIMPER 1-2AWG SIDE

0

IND20-6L

IND20-6L

American Electrical, Inc.

TOOL HAND CRIMPER 6-20AWG SIDE

0

STCR20-14

STCR20-14

American Electrical, Inc.

TOOL HAND CRIMPER 14-20AWG SIDE

0

PC 24-12 B

PC 24-12 B

American Electrical, Inc.

PNEUMATIC FERRULE CRIMPER

1

MC 40-1

MC 40-1

American Electrical, Inc.

AUTO STRIPPER & FERRULE CRIMPER

1

MC 25

MC 25

American Electrical, Inc.

AUTO STRIPPER & FERRULE CRIMPER

1

EC 65

EC 65

American Electrical, Inc.

ELECTRIC CRIMPER

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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