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Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
YRS-240

YRS-240

JST

TOOL HAND CRIMP 24-30AWG

5
WC-PUD1

WC-PUD1

JST

TOOL HAND CRIMPER 22-26AWG SIDE

23
WC-110

WC-110

JST

TOOL HAND CRIMPER 22-28AWG SIDE

52
WCSFH2

WCSFH2

JST

TOOL HAND CRIMPER 26-30AWG

2
WC-691

WC-691

JST

TOOL HAND CRIMPER 22-26AWG SIDE

2
YRS-260

YRS-260

JST

TOOL HAND CRIMPER 22-28AWG SIDE

9
WC-490

WC-490

JST

TOOL HAND CRIMPER 28-32AWG SIDE

0
YC-692R

YC-692R

JST

TOOL HAND CRIMPER 22-28AWG SIDE

4
WC-591

WC-591

JST

TOOL HAND CRIMPER 12AWG SIDE

8
WC700M

WC700M

JST

TOOL HAND CRIMPER 20-24AWG SIDE

4
WC-JWPF

WC-JWPF

JST

TOOL HAND CRIMPER 22-26AWG SIDE

0
WC-550

WC-550

JST

TOOL HAND CRIMPER SSF/M-21T-P1-4

0
APK2N

APK2N

JST

TOOL BENCH PRESS AUTO

0
MKDP64438

MKDP64438

JST

CMKS-L CRIMPER B

1
WC-610

WC-610

JST

TOOL HAND CRIMPER 22-26AWG SIDE

0
WC-SH2832

WC-SH2832

JST

TOOL HAND CRIMPER 28-32AWG SIDE

0
WC-ACH2830

WC-ACH2830

JST

TOOL HAND CRIMPER 28-30AWG SIDE

0
WC-ZE2426

WC-ZE2426

JST

TOOL HAND CRIMPER 24-26AWG SIDE

0
WC-ZH2632

WC-ZH2632

JST

TOOL HAND CRIMPER 26-32AWG SIDE

0
WC-GH2630

WC-GH2630

JST

TOOL HAND CRIMPER 26-30AWG SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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