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Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
CTF-230

CTF-230

OK Industries (Jonard Tools)

TOOL HAND CRIMPER COAX

0
CTF-200

CTF-200

OK Industries (Jonard Tools)

TOOL HAND CRIMPER COAX

5
JIC-891

JIC-891

OK Industries (Jonard Tools)

TOOL HAND CRIMPER 19-26AWG

10
WSC-826

WSC-826

OK Industries (Jonard Tools)

WIRE STRIPPER/CRIMPER 8-26AWG

10
UC-4568

UC-4568

OK Industries (Jonard Tools)

CRIMPER FEED-THRU RJ11 RJ45

2
UC-8039

UC-8039

OK Industries (Jonard Tools)

TOOL HAND CRIMPER FBR OPTIC SIDE

8
CMP-1226

CMP-1226

OK Industries (Jonard Tools)

CRIMPER PRECISION

4
UC-864

UC-864

OK Industries (Jonard Tools)

TOOL HAND CRIMPER MODULAR SIDE

55
CTF-200CG

CTF-200CG

OK Industries (Jonard Tools)

FIXED COMPRESSION TOOL FOR CORNI

0
UC-8012

UC-8012

OK Industries (Jonard Tools)

TOOL HAND CRIMPER COAX SIDE

4
UC-8000

UC-8000

OK Industries (Jonard Tools)

TOOL HAND CRIMPER

3
CTF-300

CTF-300

OK Industries (Jonard Tools)

TOOL HAND CRIMPER COAX

4
CTF-180

CTF-180

OK Industries (Jonard Tools)

FIXED COMP TOOL RG59/6 360

2
SPC-MC4

SPC-MC4

OK Industries (Jonard Tools)

CRIMPER FOR SOLAR PANEL CONTACTS

5
UC-4569

UC-4569

OK Industries (Jonard Tools)

6-IN-1 RJ45, RJ11, RJ12 MODULAR

8

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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