Crimpers, Applicators, Presses

Part Number	Description / PDF	Quantity
HT801/DF59M-2224P Hirose	TOOL HAND CRIMPER 22-24AWG	5
DF3-TA2428HC Hirose	TOOL HAND CRIMPER 24-28AWG SIDE	14
TC-QR/P1-PC1B Hirose	TOOL HAND CRIMPER 14-16AWG SIDE	1
HR25-TA3032HC Hirose	TOOL HAND CRIMPER 30AWG SIDE	0
RP17-TC-12 Hirose	TOOL HAND CRIMPER 24-30AWG SIDE	4
LF-TC-01 Hirose	TOOL HAND CRIMPER 7.3-8.7MM SIDE	7
DF1B-T2428PHR Hirose	TOOL HAND CRIMPER 24-28AWG SIDE	0
HT102/DF1BE-30P Hirose	TOOL HAND CRIMPER 30AWG SIDE	0
HT802/DF63-1618P-1 Hirose	TOOL HAND CRIMPER 16-18AWG	0
HR10-TC-01 Hirose	CRIMP TOOL FOR FUJIKURA WIRE	0
DF3EP-TA2428HC Hirose	TOOL HAND CRIMPER 24-28AWG SIDE	3
AP105-DF11-2428S Hirose	TOOL PRESS APPLICATOR 24-28AWG	4
HT104/PX50-3 Hirose	TOOL HAND CRIMP	0
TC-HNC-A Hirose	TOOL HAND CRIMP	0
DF1-T2428S Hirose	CRIMP TOOL	0
HIF3-TB2226HC Hirose	TOOL HAND CRIMPER 22-26AWG SIDE	0
RM215-T03 Hirose	CONN ASSY TOOL	0
TC-HNC-B Hirose	MANUAL CRIMPING TOOL	0
A3-TA2630HC Hirose	TOOL HAND CRIMPER 26-30AWG	0
RM215TJ-T02 Hirose	CONN ASSY TOOL	0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Manual Crimpers	Hand-operated, low-force, portable	Field repairs, prototyping
Electric Crimpers	Motor-driven, programmable force control	High-volume wire harness production
Pneumatic Applicators	Air-powered, high-speed fastener installation	Automotive trim assembly
Hydraulic Presses	High-force fluid pressure actuation	Metal forming, composite molding
Automatic Press Systems	PLC-controlled, integrated sensors	Automated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

Parameter	Description	Importance
Crimping Force (kN)	Maximum compressive force capacity	Determines joint integrity and material compatibility
Stroke Length (mm)	Distance of ram/die movement	Affects application versatility and material thickness range
Repeatability ( m)	Positioning accuracy consistency	Ensures quality in high-precision applications
Cycle Rate (pcs/hr)	Production speed metric	Directly impacts manufacturing throughput
Force Control Resolution (%)	Adjustable force precision	Optimizes material-specific process windows

5. Application Fields

Automotive: Wire harness assembly, battery terminal crimping
Electronics: Connector insertion, SMT component forming
Aerospace: Composite panel riveting, fuel line fittings
Energy: Solar panel busbar welding, battery cell stacking
Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

Manufacturer	Product Example	Key Features
TE Connectivity	MicroPress+ Crimping System	Sub- m force control, IoT connectivity
Schleuniger Inc.	Combi 7000 Series	Multi-axis servo control, automatic tool changing
Amada Miyachi Europe	HACO FPH-1500 Press	Hydraulic servo press with 150 kN force capacity
Delphi Technologies	Automotive Terminal Applicator 4.0	AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance