Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
AP105-DF7E-1618

AP105-DF7E-1618

Hirose

TOOL PRESS APPLICATOR 16-18AWG

0

CM-105C

CM-105C

Hirose

TOOL BENCH PRESS AUTOMATED

0

GT17HNS-4DS-6/CR-MP(62)

GT17HNS-4DS-6/CR-MP(62)

Hirose

CBL CLAMP TOOL

0

AP105-GT-I2.9

AP105-GT-I2.9

Hirose

TOOL PRESS APPLICATOR

0

AP105-GT5-2428/1.6-2.9P

AP105-GT5-2428/1.6-2.9P

Hirose

TOOL PRESS APPLICATOR

0

AP105-DN50-2628P

AP105-DN50-2628P

Hirose

TOOL PRESS APPLICATOR 26-28AWG

0

AP105-MJ-1.5CV

AP105-MJ-1.5CV

Hirose

TOOL PRESS APPLICATOR

0

DX30AM-HP1

DX30AM-HP1

Hirose

TOOL PRESS MANUAL IDC CENTRONICS

0

MDF12A-TA1822HC

MDF12A-TA1822HC

Hirose

TOOL HAND CRIMPER TERM 18-22AWG

0

AP105-GT1-1P-30/1.6C-ID

AP105-GT1-1P-30/1.6C-ID

Hirose

TOOL PRESS APPLICATOR COAX

0

AP105-PQ50S-1822-A

AP105-PQ50S-1822-A

Hirose

TOOL PRESS APPLICATOR

0

AP-GT21-30/1629PI

AP-GT21-30/1629PI

Hirose

TOOL PRESS APPLICATOR

0

NX-PHT-A

NX-PHT-A

Hirose

TOOL

0

GT26-1.1-2.2/CK-MP2(01)

GT26-1.1-2.2/CK-MP2(01)

Hirose

CBL CLAMP TOOL

0

SA200/DX30

SA200/DX30

Hirose

TOOL SEMI-AUTO DX30

0

AP105-DF13-2630S-S

AP105-DF13-2630S-S

Hirose

TOOL PRESS APPLICATOR 26-30AWG

0

CM-105 WITH TRANSFORMER

CM-105 WITH TRANSFORMER

Hirose

TOOL BENCH PRESS AUTOMATED

0

AP105-GT32-2428S

AP105-GT32-2428S

Hirose

TOOL PRESS APPLICATOR

0

AP-GT5-2428/1629PI-A3

AP-GT5-2428/1629PI-A3

Hirose

TOOL PRESS APPLICATOR

0

HT801/DF11-EP2428P

HT801/DF11-EP2428P

Hirose

TOOL HAND CRIMP

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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