Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
565-280-210

565-280-210

EDAC Inc.

TOOL HAND CRIMPER 16-28AWG SIDE

1

516-280-201

516-280-201

EDAC Inc.

TOOL HAND CRIMPER 18-28AWG SIDE

44

566-290-752

566-290-752

EDAC Inc.

EDAC APPLICATORS FOR TERMINALS P

0

565-280-753K

565-280-753K

EDAC Inc.

EDAC APPLICATORS (K PRESS) FOR T

0

570-280-751

570-280-751

EDAC Inc.

EDAC APPLICATORS FOR TERMINALS P

0

570-280-751K

570-280-751K

EDAC Inc.

EDAC APPLICATORS (K PRESS) FOR T

0

570-280-703

570-280-703

EDAC Inc.

TOOL RECTANGULAR CONTACTS

0

565-280-751G

565-280-751G

EDAC Inc.

EDAC APPLICATORS (G PRESS) FOR T

0

566-290-751

566-290-751

EDAC Inc.

EDAC APPLICATORS FOR TERMINALS P

0

570-280-753G

570-280-753G

EDAC Inc.

EDAC APPLICATORS (G PRESS) FOR T

0

566-290-751G

566-290-751G

EDAC Inc.

EDAC APPLICATORS (G PRESS) FOR T

0

516-280-700

516-280-700

EDAC Inc.

TOOL BENCH PRESS AUTO 18-28AWG

0

570-280-752G

570-280-752G

EDAC Inc.

EDAC APPLICATORS (G PRESS) FOR T

0

565-280-752K

565-280-752K

EDAC Inc.

EDAC APPLICATORS (K PRESS) FOR T

0

565-280-753G

565-280-753G

EDAC Inc.

EDAC APPLICATORS (G PRESS) FOR T

0

570-280-753K

570-280-753K

EDAC Inc.

EDAC APPLICATORS (K PRESS) FOR T

0

566-280-210

566-280-210

EDAC Inc.

HAND CRIMPING TOOL FOR TERMINALS

0

516-280-750

516-280-750

EDAC Inc.

TOOL PRESS APPLICATOR 18-28AWG

0

566-290-751K

566-290-751K

EDAC Inc.

EDAC APPLICATORS (K PRESS) FOR T

0

565-280-751K

565-280-751K

EDAC Inc.

EDAC APPLICATORS (K PRESS) FOR T

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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