Crimpers, Applicators, Presses

Image	Part Number	Description / PDF	Quantity	Rfq
	ABOT4001 Astro Tool Corp.	BATT PWR CRIMP TOOL M22520/40-01	0
	APC191SS Astro Tool Corp.	TOOL HAND CRIMPER PNEUM	0
	615466-1 Astro Tool Corp.	TOOL HAND CRIMPER 12-20AWG SIDE	0
	621045 Astro Tool Corp.	TOOL HAND CRIMPER PNEUM	0
	612141-1SS Astro Tool Corp.	TOOL HAND CRIMPER PNEUMATIC	0
	613440 Astro Tool Corp.	TOOL HAND CRIMPER	0
	615355 Astro Tool Corp.	CRIMP TOOL	0
	615702SS Astro Tool Corp.	TOOL HAND CRIMPER SIDE ENTRY	0
	TGV515 Astro Tool Corp.	TOOL HAND CRIMPER SIDE RATCHET	0
	612118SS Astro Tool Corp.	TOOL HAND CRIMPER SIDE ENTRY	0
	615250SS Astro Tool Corp.	TOOL HAND CRIMPER PNEUMATIC	0
	AMT23B-BX Astro Tool Corp.	CRIMP TOOL PNEUMATIC	0
	EUS101-2 Astro Tool Corp.	TOOL HAND CRIMPER SIDE ENTRY	0
	70-41AP8 Astro Tool Corp.	TOOL HAND CRIMPER PNEUM	0
	620743 Astro Tool Corp.	TOOL HAND CRIMPER PNEUM	0
	620841-1 Astro Tool Corp.	TOOL HAND CRIMPER SIDE ENTRY	0
	621100SS Astro Tool Corp.	TOOL HAND CRIMPER PNEUMATIC	0
	EUSP175 Astro Tool Corp.	CRIMP TOOL FOR SUHNER DIE ONLY	0
	PT2-110/18 Astro Tool Corp.	CRIMP TOOL MINI W/LOCATOR	0
	APC440 Astro Tool Corp.	TOOL MFT PNEU EXTERNAL ADJ	0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Manual Crimpers	Hand-operated, low-force, portable	Field repairs, prototyping
Electric Crimpers	Motor-driven, programmable force control	High-volume wire harness production
Pneumatic Applicators	Air-powered, high-speed fastener installation	Automotive trim assembly
Hydraulic Presses	High-force fluid pressure actuation	Metal forming, composite molding
Automatic Press Systems	PLC-controlled, integrated sensors	Automated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

Parameter	Description	Importance
Crimping Force (kN)	Maximum compressive force capacity	Determines joint integrity and material compatibility
Stroke Length (mm)	Distance of ram/die movement	Affects application versatility and material thickness range
Repeatability ( m)	Positioning accuracy consistency	Ensures quality in high-precision applications
Cycle Rate (pcs/hr)	Production speed metric	Directly impacts manufacturing throughput
Force Control Resolution (%)	Adjustable force precision	Optimizes material-specific process windows

5. Application Fields

Automotive: Wire harness assembly, battery terminal crimping
Electronics: Connector insertion, SMT component forming
Aerospace: Composite panel riveting, fuel line fittings
Energy: Solar panel busbar welding, battery cell stacking
Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

Manufacturer	Product Example	Key Features
TE Connectivity	MicroPress+ Crimping System	Sub- m force control, IoT connectivity
Schleuniger Inc.	Combi 7000 Series	Multi-axis servo control, automatic tool changing
Amada Miyachi Europe	HACO FPH-1500 Press	Hydraulic servo press with 150 kN force capacity
Delphi Technologies	Automotive Terminal Applicator 4.0	AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance