Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
32604

32604

Wiha

PLIERS SOFT GRIP 5.75"

14

43618

43618

Wiha

TOOL HAND CRIMPER 10-20AWG SIDE

7

43612

43612

Wiha

TOOL HAND CRIMPER 10-22AWG SIDE

6

43192

43192

Wiha

TOOL HAND CRIMPER COAX TOP

0

43190

43190

Wiha

TOOL HAND CRIMPER 10-12/14-26AWG

0

43191

43191

Wiha

TOOL HAND CRIMPER 12-26AWG TOP

0

32841

32841

Wiha

INSULATED CRIMPING PLIERS 7.0"

12

43624

43624

Wiha

TOOL HAND CRIMPER 14-24AWG SIDE

0

43643

43643

Wiha

TOOL HAND CRIMPER 6-26AWG SIDE

0

43632

43632

Wiha

TOOL HAND CRIMPER 10-22AWG SIDE

0

43630

43630

Wiha

TOOL HAND CRIMPER COAX SIDE

0

43619

43619

Wiha

TOOL HAND CRIMPER 8-12AWG SIDE

0

43652

43652

Wiha

TOOL HAND CRIMPER MODULAR SIDE

0

43149

43149

Wiha

TOOL HAND CRIMPER TOP ENTRY

0

43615

43615

Wiha

TOOL HAND CRIMPER 20-30AWG SIDE

0

43617

43617

Wiha

TOOL HAND CRIMPER 20-28AWG SIDE

0

43620

43620

Wiha

TOOL HAND CRIMPER 4-6AWG SIDE

0

43613

43613

Wiha

TOOL HAND CRIMPER COAX SIDE

0

43647

43647

Wiha

TOOL HAND CRIMPER 10-22AWG FRONT

0

43611

43611

Wiha

TOOL HAND CRIMPER 10-22AWG SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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