Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
TRF-3045

TRF-3045

Quest Technology International

COAX RATCHET CRIMP TOOL .324″/.

17

TRF-1001

TRF-1001

Quest Technology International

COAX RATCHET CRIMP TOOL NO DIE

32

TEL-6002

TEL-6002

Quest Technology International

FASTPLUG RJ45 RATCHET CRIMP TOO

48

TRF-3040

TRF-3040

Quest Technology International

COAX RATCHET CRIMP TOOL .324″/.

7

TRF-3035

TRF-3035

Quest Technology International

COAX RATCHET CRIMP TOOL .213″/.

32

TEL-6001

TEL-6001

Quest Technology International

MODULAR RATCHET CRIMP TOOLS STA

250

TFC-4085

TFC-4085

Quest Technology International

COAX NONRATCHET COMPRESSION TOOL

14

TRF-3020

TRF-3020

Quest Technology International

COAX RATCHET CRIMP TOOL .350″/.

10

TRF-3060

TRF-3060

Quest Technology International

COAX RATCHET CRIMP TOOL .325″/.

47

TEL-6030

TEL-6030

Quest Technology International

MODULAR RATCHET CRIMP TOOLS LIG

0

TRF-3051

TRF-3051

Quest Technology International

COAX RATCHET CRIMP TOOL 1022 AW

1

TRF-3015

TRF-3015

Quest Technology International

COAX RATCHET CRIMP TOOL .255″/.

0

TEL-6020

TEL-6020

Quest Technology International

MODULAR RATCHET CRIMP TOOLS UNI

3

TRF-4000

TRF-4000

Quest Technology International

CONN DSUB & V.35 8" RATCHET CRIM

16

TRF-3052

TRF-3052

Quest Technology International

CONN DSUB RATCHET CRIMP TOOL 102

9

TEL-6000

TEL-6000

Quest Technology International

MODULAR NONRATCHET CRIMP TOOL R

54

TRF-3001

TRF-3001

Quest Technology International

COAX RATCHET CRIMP TOOL .305″/.

17

TRF-3030

TRF-3030

Quest Technology International

COAX RATCHET CRIMP TOOL .429/.1

34

TFC-4080

TFC-4080

Quest Technology International

UNIVERSAL COAX RATCHET COMPRESSI

18

TRF-3000

TRF-3000

Quest Technology International

COAX RATCHET CRIMP TOOL .255″/.

11

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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