Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
ATT-16-01

ATT-16-01

Tuchel / Amphenol

SIZE 16 STAMPED AND FORMED CONTA

0

220015-1

220015-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER COAX SIDE

2

TRF-3060

TRF-3060

Quest Technology International

COAX RATCHET CRIMP TOOL .325″/.

47

HT110/214A

HT110/214A

Hirose

TOOL HAND CRIMPER 14-18AWG

1

EK50ML12011

EK50ML12011

Paladin Tools (Greenlee Communications)

TOOL HAND CRIMPER BATTERY PWR

0

525651

525651

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 11-18AWG SIDE

10

0638193700

0638193700

Woodhead - Molex

TOOL HAND CRIMPER 22AWG SIDE

325

0638082800

0638082800

Woodhead - Molex

FA2 APPLICATOR - MECHANICAL FEED

1

45553

45553

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

0

621205

621205

Astro Tool Corp.

TOOL HAND CRIMPER HARTING SIDE

19

2002185300

2002185300

Woodhead - Molex

HANDTOOL

55

WC-GVH2630

WC-GVH2630

JST

TOOL HAND CRIMPER 26-30AWG SIDE

1

90574-1

90574-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-24AWG SIDE

5

VDV211-063

VDV211-063

Klein Tools

COMPRESSION CRIMPER-LATERAL, MUL

3

09990000194

09990000194

HARTING

TOOL HAND CRIMPER COAX SIDE

1

2037026500

2037026500

Woodhead - Molex

FINEADJUST APPLICATOR FOR MINI-F

0

PA1631

PA1631

Tempo Communications

TOOL HAND CRIMPER 14-24AWG SIDE

0

1579024-8

1579024-8

TE Connectivity AMP Connectors

HTV10 HAND TOOL MATE-N-LOK, 0.2-

2

90684-1

90684-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-20AWG SIDE

22

47-10120

47-10120

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

3

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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