Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
69339

69339

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 8AWG SIDE

5

DL-807

DL-807

CnC Tech

TOOL HAND CRIMPER COAX TOP

0

0638190100

0638190100

Woodhead - Molex

TOOL HAND CRIMPER 24-30AWG SIDE

61

2002182500

2002182500

Woodhead - Molex

HAND CRIMP TOOL FOR CTX-J 280 RE

415

2217299-1

2217299-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18AWG FRONT

36

45575

45575

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

0

1309G2

1309G2

Anderson Power Products

FRAME/DIE/LOC.POWERPOLE15/30 #12

10

58583-1

58583-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 15-18AWG SIDE

9

1830910

1830910

GEDORE Tools, Inc.

CRIMPING PLIERS SET AUTOMOTIVE 4

3

BAT20-12T1651

BAT20-12T1651

Klein Tools

CRIMPER BATTERY 12-TON KIT

0

0640160039

0640160039

Woodhead - Molex

TOOL HAND CRIMPER 10-22AWG

48

DF3-TA22HC

DF3-TA22HC

Hirose

TOOL HAND CRIMPER 22AWG SIDE

19

CT-3980/TO

CT-3980/TO

Panduit Corporation

6.7 TON CRIMP TOOL ASSEMBLY, TO

21

0638190000

0638190000

Woodhead - Molex

TOOL HAND CRIMPER 20-30AWG SIDE

696200

0638084310

0638084310

Woodhead - Molex

FA2 TERMINAL 560023 SERIES

1

59975-1

59975-1

TE Connectivity AMP Connectors

HYDRAULIC HAND TOOL

5

RP13-TC-12

RP13-TC-12

Hirose

TOOL HAND CRIMPER 24-28AWG SIDE

0

HT802/DF63-1618S-2

HT802/DF63-1618S-2

Hirose

TOOL HAND CRIMPER 16-18AWG

1

91590-1

91590-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-20AWG SIDE

3

0638084300

0638084300

Woodhead - Molex

FA2 APPLICATOR FOR CTX50

1

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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