Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
90872-1

90872-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-24AWG SIDE

8

0640018800

0640018800

Woodhead - Molex

TOOL HAND CRIMPER 10-12AWG SIDE

515

CM07I110000

CM07I110000

CviLux

HAND TOOL FOR CI11 SERIES

4

58433-3

58433-3

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10-22AWG SIDE

5

90869-1

90869-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-24AWG SIDE

18

2002185600

2002185600

Woodhead - Molex

MICRO-FIT PLUS/TPA 22AWG LOCATOR

1

58605-1

58605-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 1MM-2.5MM SIDE

1

HT104/DF22-1416

HT104/DF22-1416

Hirose

TOOL HAND CRIMPER 14-16AWG SIDE

15

2130690600

2130690600

Woodhead - Molex

FA2 APPLICATOR - MECHANICAL FEED

1

45501

45501

Paladin Tools (Greenlee Communications)

TOOL HAND CRIMPER 10-22AWG SIDE

0

HT304/DF33-2022S

HT304/DF33-2022S

Hirose

TOOL HAND CRIMPER 20-22AWG

0

2217482-1

2217482-1

TE Connectivity AMP Connectors

CERTI-CRIMP II BATTERY CRIMP HAN

4

0638280200

0638280200

Woodhead - Molex

TOOL HAND CRIMPER 18AWG SIDE

119165

HT-151

HT-151

Storage & Server IO (Amphenol ICC)

TOOL HAND CRIMPER 26-30AWG SIDE

9

C-5000-A

C-5000-A

Janesville Tool & Mfg. Inc.

MANUAL ASSEMBLY PRESS

10

TC-2100-111

TC-2100-111

Hirose

TOOL HAND CRIMPER 14-16AWG SIDE

0

0638197700

0638197700

Woodhead - Molex

TOOL HAND CRIMPER 16-22AWG SIDE

3

1212066

1212066

Phoenix Contact

TOOL HAND CRIMPER 4-8AWG SIDE

0

58630-1

58630-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10-12AWG SIDE

14

C2777-CT150-4-ES5

C2777-CT150-4-ES5

JAE Electronics

TOOL HAND CRIMPER 24-28AWG SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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