Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
HT103/DF22A-1012

HT103/DF22A-1012

Hirose

TOOL HAND CRIMPER 10-12AWG

6

2912511-01

2912511-01

Stewart Connector

TOOL HAND CRIMPER FERRULES TOP

0

2063957-1

2063957-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-20AWG SIDE

1

CT-3980

CT-3980

Panduit Corporation

6.7 TON CRIMP TOOL ,EA

1

2217268-1

2217268-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 12AWG SIDE

5

0638233200

0638233200

Woodhead - Molex

TOOL HAND CRIMPER 14-16AWG SIDE

510

09990000877

09990000877

HARTING

CRIMPING TOOL HAN-FAST LOCK 4-10

2

2130691700

2130691700

Woodhead - Molex

FA2 APPLICATOR - MECHANICAL FEED

1

0638276000

0638276000

Woodhead - Molex

TOOL HAND CRIMPER 105300 SIDE

2635

47-10063

47-10063

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

0

CT-1002

CT-1002

Panduit Corporation

TOOL HAND CRIMPER 10-26AWG FRONT

27171

1901611-1

1901611-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 22-24AWG SIDE

10

1901600-2

1901600-2

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16AWG SIDE

0

C2777-CT150-4-ES9

C2777-CT150-4-ES9

JAE Electronics

TOOL HAND CRIMPER 22-26AWG

0

CTF-200

CTF-200

OK Industries (Jonard Tools)

TOOL HAND CRIMPER COAX

5

90683-1

90683-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-24AWG SIDE

13

CAT-HT-310-1012-14

CAT-HT-310-1012-14

Samtec, Inc.

CAT TOOLING

2

1064998

1064998

Phoenix Contact

TOOL HAND CRIMPER

3

1579004-9

1579004-9

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10-12AWG SIDE

0

0639115600

0639115600

Woodhead - Molex

TOOL PRESS TERMINATOR 18-24AWG

1

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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