Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
47-10230

47-10230

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

4

624 032 3 0 RT

624 032 3 0 RT

Rennsteig Tools

CRIMPING DIE SET FOR PEW12

1

0638272000

0638272000

Woodhead - Molex

TOOL HAND CRIMPER 16-20AWG SIDE

25

1901786-1

1901786-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 28-32AWG SIDE

0

0640010400

0640010400

Woodhead - Molex

TOOL HAND CRIMPER 10-22AWG SIDE

17

0638232800

0638232800

Woodhead - Molex

TOOL HAND CRIMPER 18-20AWG SIDE

4

121586-5238

121586-5238

VEAM

TOOL HAND CRIMPER 14-16AWG SIDE

4

2002186400

2002186400

Woodhead - Molex

TOOL FOR NANO-FIT 20-22AWG

26

CM07P350000

CM07P350000

CviLux

HAND TOOL FOR CP35 SERIES

5

GET-301-UT

GET-301-UT

Triplett Test Equipment and Tools

TOOL FOR CRIMP-ON BNC CONNECTORS

9

2217766-1

2217766-1

TE Connectivity AMP Connectors

CERTI-CRIMP II SAHT ASSEMBLY

2

2002184300

2002184300

Woodhead - Molex

HANDTOOL FOR CTX50

510

CA-5D12

CA-5D12

Tuchel / Amphenol

TOOL HAND CRIMPER 12/16/20 SIDE

10

0011010065

0011010065

Woodhead - Molex

TOOL HAND CRIMPER 16-18AWG SIDE

2

0638082500

0638082500

Woodhead - Molex

FA2 APPLICATOR - MECHANICAL FEED

1

1212052

1212052

Phoenix Contact

TOOL HAND CRIMPER 10-20AWG SIDE

0

HT802/DF1B-2428P(A)

HT802/DF1B-2428P(A)

Hirose

TOOL HAND CRIMPER 24-28AWG SIDE

1

0690081122

0690081122

Woodhead - Molex

TOOL HAND CRIMPER MODULAR SIDE

3

MPT5-8AS

MPT5-8AS

Panduit Corporation

TOOL HAND CRIMPER MODULAR SIDE

0

169480-1

169480-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-26AWG SIDE

12

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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